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280results about How to "Avoid microcracks" patented technology

Method for preparing nanocrystalline metal material containing nano-sized precipitates within crystal

The invention provides a method for preparing a nanocrystalline metal material containing nano-sized precipitates within a crystal. The method comprises the following steps of firstly, performing high-temperature solution treatment on a coarse crystalline metal material, thereby obtaining single phase solid solution with supersaturated and dissolved alloy element, wherein the coarse crystalline metal material contains alloy element in a matrix, and the solid solubility is reduced as the temperature is reduced; then, performing severe plastic deformation and high-pressure reverse processing at or below the room temperature, thereby obtaining single phase solid solution nanocrystalline material composed of nanocrystalline grains with supersaturated and dissolved alloy element; and finally, ageing the obtained nanocrystalline material at a pressure of 3-25 GPa and at a temperature of 100-800 DEG C, and holding the temperature for 5-8 h, thereby obtaining a nanocrystalline metal material containing nano-sized precipitates within a crystal. The method provided by the invention is wide in suitable material component range, and can be used for effectively avoiding severe plastic deformation to produce microcrack in a material, and the prepared nano-sized precipitates in the nanocrystalline material are distributed uniformly.
Owner:YANSHAN UNIV

Laser induced low pressure jet flow combined etching processing method and device

The invention discloses laser induced low pressure jet flow combined etching processing method and device thereof. The method comprises the following steps: the operations of cutting, drilling and slotting are performed on a workpiece by utilizing high-energy laser beams generated by a laser processing system, and meanwhile erosion is performed on the material surface subjected to laser ablation through high-speed jet flow beams generated by a corrosive medium jet flow device, so that the purpose of removing the material is achieved; the device comprises a laser device and a power source, and further comprises a jet flow generation device and a corrosion liquid circulating reflux device, wherein the jet flow device comprises a corrosion liquid tank, a plunger piston high pressure pump, a pressure gauge, an accumulator, a one-way control valve, a corrosion-resistant spray nozzle and a jet flow device fixed fixture. The method disclosed by the invention has the advantages that the laser ablation is mainly performed, the cooling of high-speed corrosive medium jet flow beams, synchronous erosion and combined processing effect of the cooling and the erosion are added on the basis of the laser ablation, so that the laser induced low pressure jet flow combined etching processing of the material is realized; the invention provides an efficient, clean and combined etching processing process.
Owner:JIANGNAN UNIV

Crystalline silicon solar cell front silver paste and preparation method thereof

The invention discloses a crystalline silicon solar cell front silver paste and a preparation method thereof. The front silver paste comprises the following components in percentage by weight: 85-90%of silver powder, 5-10% of an organic carrier, 5-10% of an organic carrier, 1.5-5% of composite glass powder, and 0.05-1% of a silver paste additive. The silver powder in different particle size distribution is cooperatively used, the slurry is good in ink permeability, and the silver powder particles in the grid line are more uniformly and tightly filled, so that the sintering density of the gridline is facilitated, the resistance of the grid lines is reduced, and the photoelectric conversion efficiency is improved. The preparation process of the glass powder is simple, the control is facilitated; the glass powder with different components is compounded and used, so that a series of particles are uniform, the softening temperature is low, and the composite glass powder has good wettability to the silver powder and the silicon substrate, a front silver paste prepared from the composite glass powder is sintered on the front surface of the cell, the silver electrode and the silicon havegood ohmic contact and welding performance, and the adhesion strength of the electrode is high.
Owner:湖南省国银新材料有限公司

Closed oil film visualization device capable of measuring leakage of reciprocating sealing piston

The invention discloses a closed oil film visualization device capable of measuring leakage of a reciprocating sealing piston. The device comprises a tabletop visualization mechanism and an oil supply system, wherein the tabletop visualization mechanism comprises a top plate, a base frame, a linear actuator, a pull pressure sensor, a piston and a transparent cylinder; lower leaked liquid detecting components are arranged around the bottom of the piston; an upper leaked liquid height detecting component and a microscope observation component are arranged on the side wall of the base frame; a vertical oil way and a horizontal oil way are arranged in the piston; the two ends of the horizontal oil way penetrate through the side wall of the piston; the vertical oil way is connected and communicated with the upper leaked liquid height detecting component; an annular groove is peripherally formed in the middle part of the piston to serve as an oil closed cavity to be connected to the oil supply system; and gaps are formed in the side surface of the piston and the inner wall of the transparent cylinder. The device solves the technical difficulties in a traditional device, supplies stable liquid pressure, guarantees the bearing capacity and the service life of a glass cylinder, and detects the sealing leakage quantity or the magnitude of pumping back quantity.
Owner:ZHEJIANG UNIV

All-fiber-texture large-size double-flange fan main shaft forging method

ActiveCN104175062AGood economic benefitsEliminate poor impact mechanicsShaftsEngine componentsQuality controlForging
The invention discloses an all-fiber-texture large-size double-flange fan main shaft forging method which comprises the steps of raw material smelting quality control, heating, primary firing twice-upsetting and drawing out, number printing, blanket making, secondary firing finish forging forming until a technical dimension of a forged piece is obtained, wherein after being forged, a double-flange fan main shaft forged piece is subjected to primary supercooling, normalizing and tempering heat treatment, rough turning, ultrasonic flaw detection, mechanical property testing, semi finish turning processing, deep hole drilling, stable heat treatment and packaging. The double-flange motor main shaft forged by the all-fiber-texture large-size double-flange fan main shaft forging method is of an all-fiber-texture structure, so that the natural defects that a flange formed by cutting is easy to deform and low in structural balance property and the root is easy to break are completely overcome; the impact mechanical property of the root is improved, the material consumption is reduced, and a requirement of a large-size motor on the main shaft design is met; furthermore, compared with the conventional forging method, the main forging process has the advantages that another operation of firing is reduced, and the economical benefit is improved.
Owner:陕西华威科技股份有限公司

Ceramic chip of NOx sensor

The invention discloses a ceramic chip of a NOx sensor. An oxygen pump anode covered with a protective layer on the surface is arranged on a first-layer membrane, an acquisition cavity is formed on the oxygen pump anode and the first-layer membrane, second to fourth through holes are formed in a second-layer membrane, a first diffusion barrier is formed in the second through hole and divides the second through hole into a first measurement chamber and a buffer cavity, a main oxygen pump cathode is arranged in the first measurement chamber, a second diffusion barrier is arranged between the second through hole and a third through hole, the third through hole is a second measurement chamber, an auxiliary pump cathode is arranged in the second measurement chamber, a third diffusion barrier isarranged between the third through hole and the fourth through hole, the fourth through hole is a third measurement chamber, a measurement electrode covered with a protective layer on the surface isarranged in the third measurement chamber, a reference channel is formed in a third-layer membrane, a reference electrode covered with a protective layer on the surface is arranged in the reference channel, a heating electrode wrapped in a heating electrode insulating layer is arranged between the fourth-layer membrane and a fifth-layer membrane, an outer lead of the heating electrode penetrates through the fifth-layer membrane to be located on the lower surface of the fifth-layer membrane, and a stress release hole filled with heating electrode insulating layer slurry is formed in the fifth-layer membrane.
Owner:西安创研电子科技有限公司

Gas-liquid parallel tube type grinding wheel double laser trimming device and method

The invention discloses a gas-liquid parallel tube type grinding wheel double laser trimming device. The gas-liquid parallel tube type grinding wheel double laser trimming device comprises gas-liquidcontrol equipment, a gas-liquid control operating platform, a picosecond laser ablation head, a gas-guide flexible pipe, a grinding machine, focusing lenses, a femtosecond laser ablation head, a femtosecond laser device, a laser device control operating platform, control equipment, a picosecond laser device, a fine water-guide pipe, a superhard grinding-material grinding wheel, a gas column flow,a liquid column flow, laser beams and three-dimensional moving platforms. By means of the gas-liquid parallel tube type grinding wheel double laser trimming device and method, the auxiliary gas-liquidparallel tube type grinding wheel double laser trimming device is provided, the situations that diamond grinding particle chip tolerance space of the grinding wheel is reduced and the height of highlighted binder is not enough caused by plasma particles and phase explosion effect are avoided, and the defects of microcracks, graphite metamorphic layers and the like generated by peripheral heat accumulation during diamond grinding are overcome; and by means of the gas-liquid parallel tube type grinding wheel double laser trimming device and the method, the generation of coulomb explosion can beavoided, the surface grating and micro-cone structure of the grinding wheel are reduced, the utilization efficiency of laser energy is improved, and the grinding wheel trimming efficiency and the trimming surface quality are improved.
Owner:HUAZHONG UNIV OF SCI & TECH

Combined laser-electric spark-electrolysis machining method and device for micro holes with countersunk heads

InactiveCN104014881AEfficient formingAccurate shapeElectrolysisControl system
The invention relates to a combined laser-electric spark-electrolysis machining method and device for micro holes with countersunk heads. The method comprises the steps: carrying out through hole pre-machining on the micro holes with the countersunk heads on a workpiece through a laser beam, carrying out electric spark machining on the countersunk heads of the micro holes through a tubular copper electrode to achieve needed precision of the shape of the countersunk heads basically, and carrying out electrolytic machining electrolysis machining on the whole micro holes with the countersunk heads through a high-speed jet electrolyte beam coaxial with the electric spark machining electrode to remove recast layers remaining after the former two machining steps. The device comprises a laser generation device, a combined electric spark machining and electrolysis machining device, a machining mode conversion device, a working solution circulation system, a power supply and a control system. According to the method, laser machining and electric spark machining are the main machining modes and supplemented by electrolysis machining, and the high speed, high precision and high quality can be achieved at the same time. By means of the method and device, rapid machining of the micro holes with the various special-shaped countersunk heads can be achieved, and various shortcomings caused by the adoption of a single specific machining mode in the prior art can be overcome.
Owner:JIANGNAN UNIV

Welding method, product and application of dissimilar metal

The invention relates to a welding method, a product and an application of a dissimilar metal. The welding method of the dissimilar metal comprises a high-melting-point material to be welded and a low-melting-point material to be welded, the high-melting-point material and the low-melting-point material are mutually overlapped or connected in a sleeving manner to form a welding seam, the welding seam is welded by the aid of electric arc welding, electron beam welding, laser welding or high-frequency welding, the welding temperature is lower than the melting temperature of the high-melting-point material and higher than the melting temperature of the low-melting-point material, the low-melting-point material is melted to serve as a welding material to seal the welding beam and cooled to form a welding channel, and the width L of the welding channel is larger than or equal to 1.5mm. The melted low-melting-point material directly serves as the welding material to seal the welding beam to form the welding channel with a certain width, so that the melted low-melting-point material and the high-melting-point material are mutually permeated in a certain area range to form solid solution, the permeation quantity of high-melting-point metal to low-melting-point metal is controlled, overall strength sufficiently meets use requirements, more importantly, frangibility of the welding channel is reduced, mechanical properties are improved, the requirements for a welding process are low when welding is performed, and the welding method is easier to control.
Owner:佛山晓世科技服务有限公司
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