Electromagnetic field regulation and control method of surface residual stress of aero-engine component
An aero-engine and residual stress technology, applied in the direction of improving process efficiency, etc., can solve problems such as component surface damage, achieve the effects of eliminating deformation, saving production cost and cycle, and improving manufacturing accuracy and surface roughness
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Embodiment 1
[0020] When the aeroengine component is a TC11 titanium alloy compressor blade, the present invention includes the following steps:
[0021] S1. Titanium alloy compressor blades are made by precision forging, CNC machining and other processes;
[0022] S2. Put the newly made titanium alloy blades in a special electromagnetic field generator at room temperature, and use electromagnetic fields to process the titanium alloy blades. The electromagnetic field control processing time is 3-10s, and the electromagnetic field is mainly formed by the coupling of alternating magnetic field and pulsed electric field. The main processing parameters of the magnetic field are the magnetic field strength of 500-5000A / m and the frequency of 1-20Hz. The main processing parameters of the electric field are the maximum peak current of 5-500A and the pulse period of 0.01-0.08s.
[0023] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the blade. The re...
Embodiment 2
[0025] When the aeroengine component is a TC17 titanium alloy turbine blade, the present invention includes the following steps:
[0026] S1. Titanium alloy turbine blades are made by precision casting, CNC machining and other processes;
[0027] S2. Put the newly made titanium alloy blade in a special electromagnetic field generating device at room temperature, and use the electromagnetic field to control the blade. The electromagnetic field control processing time is 100-160s. The electromagnetic field is mainly formed by the coupling of alternating magnetic field and pulsed electric field. The main processing parameters of the magnetic field are the magnetic field strength of 10000~15000A / m and the frequency of 40~50Hz. The main processing parameters of the electric field are the maximum peak current of 8000~120000A and the pulse period of 0.45~0.75s.
[0028] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the blade. It was fo...
Embodiment 3
[0030] When the aero-engine component is a superalloy turbine disk, the present invention includes the following steps:
[0031] S1. Using powder metallurgy and other processes to make high-temperature alloy turbine disks;
[0032] S2. Put the newly made superalloy turbine disc in a special electromagnetic field generator at room temperature, and use electromagnetic field to process the turbine disc. The processing time is 500-600s. The main processing parameters of the magnetic field are the magnetic field strength of 25000~30000A / m, The frequency is 800~1000Hz, the main processing parameters of the electric field are the maximum peak current of 18000~20000A, and the pulse period is 0.8~1.0s.
[0033] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the turbine disk. It was found that compared with the residual stress on the surface of the newly manufactured turbine disk, the residual compressive stress of the turbine disk after t...
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