Electromagnetic field regulation and control method of surface residual stress of aero-engine component

An aero-engine and residual stress technology, applied in the direction of improving process efficiency, etc., can solve problems such as component surface damage, achieve the effects of eliminating deformation, saving production cost and cycle, and improving manufacturing accuracy and surface roughness

Active Publication Date: 2017-10-27
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the defect that the shot peening process will cause damage to the surface of the component in the background technology, the present invention provides a method for controlling the residual stress electromagnetic field on the surface of the aero-engine component, which cancels the traditional shot peening process, and uses the electromagnetic field to control the residual stress on the surface and near the surface of the component material. Stress distribution can improve manufacturing accuracy and surface roughness, shorten process flow, reduce manufacturing cost and cycle

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] When the aeroengine component is a TC11 titanium alloy compressor blade, the present invention includes the following steps:

[0021] S1. Titanium alloy compressor blades are made by precision forging, CNC machining and other processes;

[0022] S2. Put the newly made titanium alloy blades in a special electromagnetic field generator at room temperature, and use electromagnetic fields to process the titanium alloy blades. The electromagnetic field control processing time is 3-10s, and the electromagnetic field is mainly formed by the coupling of alternating magnetic field and pulsed electric field. The main processing parameters of the magnetic field are the magnetic field strength of 500-5000A / m and the frequency of 1-20Hz. The main processing parameters of the electric field are the maximum peak current of 5-500A and the pulse period of 0.01-0.08s.

[0023] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the blade. The re...

Embodiment 2

[0025] When the aeroengine component is a TC17 titanium alloy turbine blade, the present invention includes the following steps:

[0026] S1. Titanium alloy turbine blades are made by precision casting, CNC machining and other processes;

[0027] S2. Put the newly made titanium alloy blade in a special electromagnetic field generating device at room temperature, and use the electromagnetic field to control the blade. The electromagnetic field control processing time is 100-160s. The electromagnetic field is mainly formed by the coupling of alternating magnetic field and pulsed electric field. The main processing parameters of the magnetic field are the magnetic field strength of 10000~15000A / m and the frequency of 40~50Hz. The main processing parameters of the electric field are the maximum peak current of 8000~120000A and the pulse period of 0.45~0.75s.

[0028] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the blade. It was fo...

Embodiment 3

[0030] When the aero-engine component is a superalloy turbine disk, the present invention includes the following steps:

[0031] S1. Using powder metallurgy and other processes to make high-temperature alloy turbine disks;

[0032] S2. Put the newly made superalloy turbine disc in a special electromagnetic field generator at room temperature, and use electromagnetic field to process the turbine disc. The processing time is 500-600s. The main processing parameters of the magnetic field are the magnetic field strength of 25000~30000A / m, The frequency is 800~1000Hz, the main processing parameters of the electric field are the maximum peak current of 18000~20000A, and the pulse period is 0.8~1.0s.

[0033] X-ray diffraction method was used to test the residual stress on the surface and near the surface of the turbine disk. It was found that compared with the residual stress on the surface of the newly manufactured turbine disk, the residual compressive stress of the turbine disk after t...

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Abstract

The invention discloses an electromagnetic field regulation and control method of surface residual stress of an aero-engine component. The regulation and control method comprises the following step: performing electromagnetic field regulation and controlling on the new-made aero-engine component at normal temperature for 3-600s, wherein the electromagnetic field is formed by coupling an alternating magnetic field and a pulsed electric field; the intensity of the alternating magnetic field is 500-30,000A / m; the frequency of the alternating magnetic field is 1-1,000Hz; the maximum peak current of the pulsed electric field is 5-20,000A; the pulse period of the pulsed electric field is 0.01-1.0s. According to the method, the traditional shot blasting process is canceled, and the distribution of residual stress of a surface layer and a near-surface layer of a material of the component is regulated and controlled by an electromagnetic field, so that the manufacturing accuracy and the surface roughness can be improved, the technological process is shortened, the manufacturing cost is lowered, and the manufacturing period is shortened.

Description

Technical field [0001] The invention belongs to the technical field of surface treatment of aeroengine components, and particularly relates to a method for regulating and controlling the residual stress electromagnetic field on the surface of aeroengine components. Background technique [0002] Titanium alloys and powdered superalloys have excellent properties such as high specific strength, high specific modulus, high temperature resistance, oxidation resistance and flame retardancy, and are the main materials for key components of aero engines. The blades, discs, casings and other components of the current engine fans and compressors are mainly made of such alloys. These key components are subjected to loads such as high temperature, vibration, aerodynamics, and centrifugal force during service. The working environment is harsh, and the requirements for the surface structure and residual stress distribution are very strict. [0003] At present, in the aviation industry, shot pee...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D10/00C22F3/00
CPCC21D10/00C22F3/00Y02P10/20
Inventor 华林宋燕利余小华
Owner WUHAN UNIV OF TECH
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