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Device, system and identification method for monitoring solid defects by multi-angle ultrasonic waves

An ultrasonic and multi-angle technology, used in the analysis of solids using sonic/ultrasonic/infrasonic waves, measurement devices, and material analysis using sonic/ultrasonic/infrasonic waves, etc. problems, to achieve the effect of easy production management, small size, and wide scanning range

Pending Publication Date: 2020-07-28
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the current problems such as the small scanning range, non-fixed-point detection, low degree of automation, incapable of three-dimensional imaging, and poor working environment for monitoring crack defects in key parts of large steel parts, the present invention proposes a three-dimensional scanning ultrasonic monitoring device for crack defects in large steel parts and methods;

Method used

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  • Device, system and identification method for monitoring solid defects by multi-angle ultrasonic waves
  • Device, system and identification method for monitoring solid defects by multi-angle ultrasonic waves
  • Device, system and identification method for monitoring solid defects by multi-angle ultrasonic waves

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Embodiment 1

[0037] A device for multi-angle ultrasonic monitoring of solid defects, comprising a rotating block B3 immersed in oil on the installation base 1, and a rotating block A2 immersed in oil inside the rotating block B3, and the installation base 1 is provided with a first step Motor 4, the output shaft of the first stepping motor 4 is connected to the rotating block B3, the rotating block B3 is provided with a second stepping motor, the output shaft of the second stepping motor 5 is connected to the rotating block B3 The rotating block A2 is connected, and the piezoelectric transducer 10 is also arranged on the rotating block A2, and a control unit and a wireless communication module are also included, and the control unit is connected with the first stepping motor 4 and the second stepping motor respectively. The motor 5 is connected to the piezoelectric transducer 10, and the control unit is connected to the user terminal through the wireless communication module.

[0038] It i...

Embodiment 2

[0045] A system for multi-angle ultrasonic monitoring of solid defects, including a rotating mechanism, a connection module and a user processing terminal;

[0046] The rotating mechanism includes a piezoelectric ultrasonic transducer, a stepper motor and an angle encoder, the connection module includes an excitation source circuit, a stepping drive circuit, a wireless communication module and a signal acquisition circuit, and the user processing terminal Including wireless receiving module and ultrasonic data analysis system;

[0047] The user inputs instructions at the user processing terminal, drives the stepping motor on the rotating mechanism to work through the excitation source circuit in the connection module and the stepping drive circuit, and the piezoelectric ultrasonic transducer passes through the solid state to be monitored. Ultrasonic scanning is performed, and the scanned ultrasonic data is sent to the user processing terminal through the connection module, and...

Embodiment 3

[0049] A method for multi-angle ultrasonic monitoring of solid defects, comprising the following steps:

[0050] Step 1: A rotating mechanism is placed on the solid to be monitored, and the user inputs a start signal on the user processing terminal, and the user processing terminal sends an instruction to the single-chip microcomputer through the wireless module;

[0051] Step 2: The single-chip microcomputer controls the rotation of the rotating mechanism, the excitation source circuit on the single-chip microcomputer drives the piezoelectric ultrasonic transducer to work, and the piezoelectric ultrasonic transducer on the rotating mechanism performs ultrasonic wave while rotating. emission and ultrasonic echo collection;

[0052] Step 3: The signal acquisition circuit on the single-chip microcomputer receives the ultrasonic echo signal and sends it to the user processing end through the wireless communication module. The user processing end processes the ultrasonic analysis ...

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Abstract

The invention relates to the technical field of ultrasonic detection and aims to provide a device for monitoring solid defects by multi-angle ultrasonic waves. The device comprises a rotating block Bwhich is oil-immersed on a mounting base, and a rotating block A which is oil-immersed in the rotating block B, a first stepping motor is arranged on the mounting base; an output shaft of the first stepping motor is connected with the rotating block B; a second stepping motor is arranged on the rotating block B; an output shaft of the second stepping motor is connected with the rotating block A; and a piezoelectric transducer is further arranged on the rotating block A. The device further comprises a control unit and a wireless communication module, the control unit is connected with the firststepping motor, the second stepping motor and the piezoelectric transducer, and the control unit is connected with a user side through the wireless communication module. The device is reasonable in structure, high in practicability and suitable for popularization.

Description

technical field [0001] The invention relates to the field of ultrasonic monitoring, in particular to a device, system and identification method for multi-angle ultrasonic monitoring of solid defects. Background technique [0002] Large-scale large-scale steel parts in service have been affected by tension, compression and shear force for a long time, and there are repeated changing stresses inside the structural parts. If they are in service for a long time, a series of defects (mainly cracks) will be generated inside the structural parts. These cracks are harmful to safety. The relationship between production and operation is very serious, which seriously threatens the safety of life and property. Traditional defect detection methods are mainly manual operations, using eddy current, ultrasonic, X-ray and other non-destructive testing methods. These methods are relatively simple, and most of them are high-altitude operations. It is impossible to realize automatic real-time ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/07G01N29/24G01N29/265
CPCG01N29/07G01N29/2437G01N29/265G01N2291/011G01N2291/0234G01N2291/0289
Inventor 黄仕磊甘芳吉礼莹
Owner SICHUAN UNIV
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