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Double-side laser wire melting welding device and welding method for thin-plate T-shaped joint

The technology of a welding device and welding method is applied in the field of laser fuse welding devices on both sides of thin plate T-joints, which can solve problems such as keyhole fluctuation, influence on weld quality, and insufficient welding wire melting, so as to reduce deformation and improve welding efficiency. Seam quality, improve the effect of laser energy utilization

Active Publication Date: 2020-08-11
NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problem of insufficient welding wire melting and large keyhole fluctuations in the process of double-sided laser wire-filling welding of thin-plate T-joints, which ultimately affects the quality of the weld, the present invention provides a double-sided laser fuse welding device for thin-plate T-joints and Welding method, this welding method adopts small-energy arc melting welding wire on both sides of the vertical plate, and another beam of high-energy laser melts the base metal to form a keyhole, and the molten metal formed by melting the welding wire enters through the gap between the vertical plate and the bottom plate into the keyhole, thereby avoiding the impact on the keyhole, improving the stability of the keyhole and the quality of the weld

Method used

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  • Double-side laser wire melting welding device and welding method for thin-plate T-shaped joint
  • Double-side laser wire melting welding device and welding method for thin-plate T-shaped joint
  • Double-side laser wire melting welding device and welding method for thin-plate T-shaped joint

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Experimental program
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Effect test

Embodiment 1

[0031] like figure 1 Shown is a thin-plate T-joint double-sided laser fuse welding device, the welding device includes two sets of identical welding assemblies, and when welding the T-joint, the two sets of welding assemblies are respectively located on both sides of the vertical plate 8, each The set of welding assemblies includes a laser that generates a laser beam 1, a TIG welding torch 2 and a TIG power supply 10, and the laser beam 1 in each set of said welding assemblies is irradiated at the junction of one side of the vertical plate 8 and the bottom plate 9, and a spoon is formed there. hole 6 and molten pool 7, the negative pole of the TIG power supply 10 is connected to the TIG welding gun 2, and the positive pole is connected to the welding wire 4, thereby forming a fuse arc 5 between the welding wire 4 and the end of the TIG welding gun 2, and the fuse arc 5 It is not in contact with the vertical plate 8 , the bottom plate 9 and the molten pool 7 , and the liquid me...

Embodiment 2

[0037] This embodiment is an optimized and limited solution to the solution of Example 1. The width of the slit reserved between the vertical plate 8 and the bottom plate 9 is preferably 0.01-0.2 mm, so that it is formed by melting the welding wire 4 Liquid metal forms a capillary attraction effect.

[0038] In this embodiment, the reserved slit width between the vertical plate 8 and the bottom plate 9 is more preferably 0.01-0.1 mm.

Embodiment 3

[0040] This embodiment is another optimized and limited solution to the solution of embodiment 1. The distance between the fuse arc 5 and the vertical plate 8 is 3-5 mm, and the distance between the fuse arc 5 and the bottom plate 9 is 3-5 mm. The distance between the fuse arc 5 and the molten pool 7 is 0.2-1.6mm.

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Abstract

The invention discloses a double-side laser wire melting welding device and a welding method for a thin-plate T-shaped joint. The welding device comprises two sets of welding components positioned onthe two sides of a vertical plate; each welding component comprises a laser, a TIG welding gun and a TIG power supply; a laser beam is illuminated at the junction of the vertical plate and one side ofa bottom plate to form a keyhole and a molten pool; a wire melting electric arc is formed between a welding wire and the end part of the TIG welding gun; the wire melting electric arc is not in contact with the vertical plate, the bottom plate and the molten pool; and a liquid metal formed by molting the welding wire enters the molten pool through a fine seam reserved between the vertical plate and the bottom plate. According to the double-side laser wire melting welding device and the welding method for the thin-plate T-shaped joint, the keyhole is formed by melting the welding wire by adopting low-energy electric arcs on the two sides of the vertical plate and melting a base material by adopting another high-energy laser beam; the liquid metal formed by molting the welding wire enters the keyhole through the fine seam between the vertical plate and the bottom plate; and because the welding wire is far away from the keyhole after being molten by the low-energy electric arcs, the impact on the keyhole can be avoided and the welding stability can be improved, thereby improving the welding seam quality.

Description

technical field [0001] The invention relates to the technical field of laser welding, in particular to a thin-plate T-joint bilateral laser fuse welding device and a welding method. Background technique [0002] The T-joint is a T-shaped joint formed by welding a bottom plate and a vertical plate vertically arranged in the middle of the bottom plate. It is widely used in aviation, aerospace and other fields. Because laser welding has the advantages of large penetration depth, small deformation, and high welding efficiency, it is used in thin plate T-joint welding. However, laser welding has a small tolerance for the seam gap. When the gap is too large or the gap is uneven, welding defects such as breakdown and weld leakage are prone to occur, which affects the quality of the weld. Therefore, it is necessary to add welding wire to improve the seam gap. tolerance. [0003] The Chinese patent "Laser Filling Wire Welding Method for Marine Aluminum T-Shaped Profiles" published ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/348
CPCB23K26/348
Inventor 彭进李帅王星星许红巧倪增磊
Owner NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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