A structure-controllable 3D reinforced aluminum matrix composite material and its preparation method

A technology of aluminum matrix composites and reinforced aluminum matrix, which is applied in the field of precision forming of high-performance aluminum matrix composites, can solve the problem of inability to accurately control the internal fiber structure shape and fiber volume fraction of 3D reinforced aluminum matrix composites, which affects the structure and structure of composite materials. It is difficult to precisely control the mechanical properties and fiber volume fraction, etc., so as to achieve the effect of precise and controllable reinforcement structure, reduce liquid infiltration resistance, realize precise forming and mass industrial production

Active Publication Date: 2021-09-17
NANCHANG HANGKONG UNIVERSITY
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Problems solved by technology

However, the current preparation method has the following technical difficulties: (1) The fiber bundles in the 3D fiber preform are distributed in different directions and overlap each other. When the liquid metal infiltrates and flows along the direction of the fiber bundles, the gaps in the fiber bundles are fully filled. However, it is very difficult for the liquid metal to infiltrate and flow along the vertical direction of the fiber bundles, and it is impossible to completely fill the gaps in the fiber bundles, especially at the overlap of the fiber bundles, the liquid metal cannot even penetrate and fill at all, so the prepared composite material has many defects and a dense structure. (2) It is difficult to precisely control the volume fraction of fibers in the 3D fiber preform prepared by weaving or weaving, and the pressure in the liquid pressure infiltration method is easy to cause 3D The macroscopic deformation of the fiber preform, the deviation of the internal fiber bundles in all directions, and the segregation of the fibers in the fiber bundles make it impossible to precisely control the shape of the internal fiber structure and fiber volume fraction of the 3D reinforced aluminum matrix composite

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  • A structure-controllable 3D reinforced aluminum matrix composite material and its preparation method
  • A structure-controllable 3D reinforced aluminum matrix composite material and its preparation method
  • A structure-controllable 3D reinforced aluminum matrix composite material and its preparation method

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preparation example Construction

[0026] The invention provides a method for preparing a structure-controllable 3D reinforced aluminum-based composite material, comprising the following steps:

[0027] The unidirectional fiber cloth is laid up along the fiber direction, and after being fixed, the unidirectional fiberboard is obtained;

[0028] performing liquid impregnation and compounding of the unidirectional fiberboard and the first liquid aluminum alloy along the fiber direction to obtain a unidirectional fiber-reinforced aluminum matrix composite material sheet;

[0029] Cutting the unidirectional fiber-reinforced aluminum-matrix composite material plate along the parallel fiber direction to obtain a unidirectional aluminum-matrix composite material wire;

[0030] After the unidirectional aluminum matrix composite material wires are overlapped according to the 3D structure, they are consolidated and bound to obtain a 3D reinforcement;

[0031] The 3D reinforced body is compounded with the second liquid a...

Embodiment 1

[0052] Structure-controllable graphite fiber 3D reinforced ZL301 aluminum matrix composite:

[0053] Lay up unidirectional graphite fiber (M40JB) cloth with a length of 200mm (along the direction of fiber arrangement), a width of 150mm (perpendicular to the direction of fiber arrangement), and a weight of 6.75g to a thickness of 10mm along the fiber direction, and clamp and fix it with a graphite mold to obtain the thickness 10mm unidirectional graphite fiberboard;

[0054] Preheat the unidirectional graphite fiber board to 500°C, melt 500g of ZL301 aluminum alloy at 700°C to obtain the first liquid ZL301 aluminum alloy, and use the first liquid ZL301 aluminum alloy to impregnate the single Carry out liquid state impregnation (vacuum degree is 10Pa, pressure difference is 0.46MPa) to graphite fiber plate along fiber direction, obtains unidirectional graphite fiber reinforced ZL301 aluminum matrix composite material plate (unidirectional fiber volume fraction is 60%, ZL301 volu...

Embodiment 2

[0063] Structure controllable silicon carbide fiber 3D reinforced ZL114A aluminum matrix composite:

[0064] Lay a unidirectional Hi-Nicalon-1K silicon carbide fiber cloth with a length of 200mm (along the direction of fiber arrangement), a width of 150mm (perpendicular to the direction of fiber arrangement), and a weight of 13.50g to a thickness of 10mm along the fiber direction, and clamp it with a silicon carbide mold Fixed to obtain a unidirectional silicon carbide fiber plate with a thickness of 10mm;

[0065] Preheat the unidirectional silicon carbide fiber board to 500°C, melt 500g of ZL114A aluminum alloy at 700°C to obtain the first liquid ZL114A aluminum alloy, and use the first liquid ZL114A aluminum alloy to impregnate the The unidirectional silicon carbide fiber plate is impregnated in liquid state along the fiber direction (vacuum degree is 12Pa, pressure difference is 0.46MPa), and the unidirectional silicon carbide fiber reinforced ZL114A aluminum matrix compos...

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Abstract

The invention provides a structure-controllable 3D reinforced aluminum-based composite material and a preparation method thereof, which belong to the technical field of precision forming of high-performance aluminum-based composite materials. In the present invention, the first liquid aluminum alloy is used to impregnate the unidirectional fiberboard along the fiber direction, and then the obtained unidirectional fiber-reinforced aluminum matrix composite material sheet is cut into unidirectional aluminum matrix composite material wire, and then the wire is used to construct 3D Reinforcement, which can be combined with the second liquid aluminum alloy to obtain a 3D reinforced aluminum matrix composite material, which can significantly reduce the liquid infiltration resistance and reduce fiber segregation, and can overcome the impact of aluminum alloy on the 3D fiber reinforcement in the traditional liquid pressure infiltration method. Difficulty in filling the middle and transverse fiber bundles and many defects in preparation. Moreover, it can accurately manufacture 3D reinforcements according to requirements, and has the advantages of low preparation cost, precise adjustment of fiber volume fraction, precise and controllable reinforcement structure, etc., and can realize the precise forming and mass industrial production of large-scale 3D reinforced aluminum matrix composites. .

Description

technical field [0001] The invention relates to the technical field of precision forming of high-performance aluminum-based composite materials, in particular to a structure-controllable 3D reinforced aluminum-based composite material and a preparation method thereof. Background technique [0002] Continuous fiber reinforced aluminum matrix composites have excellent comprehensive properties such as high specific strength and specific modulus, low thermal expansion coefficient, good heat resistance and anti-aging. As a strong competitor and Alternatives have attracted the attention of researchers at home and abroad. A large number of studies have shown that unidirectional reinforced aluminum matrix composites have extremely high strength and modulus along the fiber axis, while their mechanical properties along the fiber transverse direction are poor; 2D laminated reinforced aluminum matrix composites can be adjusted by laying angle design Its in-plane performance, but still ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C47/08C22C47/06C22C49/06C22C49/14C22C101/10C22C101/14C22C101/04
CPCC22C47/06C22C47/08C22C49/06C22C49/14
Inventor 王振军徐志锋蔡长春余欢熊博文杨伟张守银汪志太
Owner NANCHANG HANGKONG UNIVERSITY
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