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Automatic rotating tool and machining system and welding method adopting automatic rotating tool

An automatic rotation and processing system technology, applied in welding equipment, auxiliary welding equipment, metal processing equipment, etc., can solve the problems of cumbersome manual welding process, high labor intensity of operators, and low welding efficiency

Pending Publication Date: 2020-09-18
GREE ELECTRICAL APPLIANCE SHIJIAZHUANG +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of this, the present invention provides an automatic rotary tooling, a processing system using the same, and a welding method. By setting a horizontal rotary assembly and a vertical rotary assembly, the workpiece to be processed is fixed on the workpiece fixture of the vertical rotary assembly, and controlled The rotation of the horizontal rotation assembly and the vertical rotation assembly rotates the workpiece to be processed to the preset position and uses robots for processing, which solves the problems of cumbersome manual welding process, unstable welding quality, low welding efficiency and high labor intensity of operators. ,

Method used

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  • Automatic rotating tool and machining system and welding method adopting automatic rotating tool
  • Automatic rotating tool and machining system and welding method adopting automatic rotating tool

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Embodiment 1

[0035] like Figure 1-2 As shown, this embodiment provides an automatic rotary tooling. The automatic rotary tooling in this embodiment is used to assemble and fix the muffler assembly before welding, and transport it to a preset position, so that the welding robot can easily fix it. Subsequent welding processing is performed, wherein the muffler assembly includes a muffler and a copper pipe. Specifically, the automatic rotating tooling in this embodiment includes a horizontal rotating assembly 1, a vertical rotating assembly 2 and a control system, wherein:

[0036] The horizontal rotation assembly 1 includes a worktable 11 and a first driving mechanism drivingly connected to the worktable 11, and the first driving mechanism is used to drive the worktable 11 to rotate horizontally. The first driving mechanism in this embodiment is a rotary motor, and the drive output end of the rotary motor is connected to the bottom plane of the workbench 11. When the rotary motor rotates, ...

Embodiment 2

[0055] like figure 1 As shown, this embodiment provides a processing system, which adopts the automatic rotary tooling provided in Embodiment 1.

[0056] Preferably, the automatic rotary processing system in this embodiment also includes a processing robot, one or more processing robots are set, and each processing robot corresponds to a station setting, which reduces the labor intensity of the welding operator and automates the processing of the workpiece. At the same time, the processing quality and processing efficiency can also be improved.

[0057] The processing robot in this embodiment is a welding robot, which is used to weld the muffler assembly. The number of welding robots is two, that is, the first welding robot 4 and the second welding robot 5 respectively, wherein the first welding robot 4 The setting position of the second welding robot 5 corresponds to the first welding station 8 in front of the workbench 11, and is used to weld the first group of welding spot...

Embodiment 3

[0063] like Figure 1-2 As shown, this embodiment provides an automatic rotation welding method, using an automatic rotation processing system in Embodiment 1 and / or Embodiment 2, and the automatic rotation welding method in this embodiment is used to weld the muffler assembly , wherein, the muffler assembly has two sets of solder joints, these two sets of solder joints are the first set of solder joints and the second set of solder joints below it respectively, the first set of solder joints has 4 in total, and the second set of solder joints There are 2 in total, the welding of the first set of spot welding is the first welding process, and the welding of the second set of spot welding is the second welding process.

[0064] When the parts to be welded are fixed on the vertical rotation assembly 2, the automatic rotation processing system automatically implements the following operations:

[0065] S1: Control the horizontal rotation assembly 1 to rotate the first preset ang...

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Abstract

The invention discloses an and machining system and welding method adopting automatic rotating tool. The automatic rotating tool is provided with a horizontal rotating assembly, a vertical rotating assembly and a control system, and the horizontal rotating assembly and the vertical rotating assembly are automatically controlled to rotate along the horizontal plane and the vertical plane correspondingly; and the machining robot is arranged and controlled to automatically weld the silencer assembly, so that the time consumed in the welding process is shortened, the labor intensity of operators is reduced, the labor cost is reduced, the welding efficiency and the welding quality stability are improved, and abnormal welding quality phenomena such as weld beading, welding leakage and overburning are avoided.

Description

technical field [0001] The invention relates to a tooling, a processing system using the same, and a welding method, in particular to an automatic rotating tooling, a processing system using the same, and a welding method. Background technique [0002] The muffler is a noise reduction device installed on the airflow channel of the aerodynamic equipment, or in the intake and exhaust system. Silencers block the propagation of sound waves and allow airflow to pass through, making them an effective tool for noise control. [0003] At present, the muffler welding process is manual welding. In this production process, affected by manual skills, the muffler after manual welding is prone to abnormal quality phenomena such as weld bumps, weld leakage, and over-burning. The welding process is cumbersome and wasteful. Many, high labor intensity, low welding efficiency, easy to cause production bottlenecks. Contents of the invention [0004] In view of this, the present invention pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/02B23K37/047B23K37/00
CPCB23K37/02B23K37/0252B23K37/047B23K37/00
Inventor 高建雷邵中伟吴启昀张凯常宽来金乐于思贺冯晓堤王宁宁魏丽雪
Owner GREE ELECTRICAL APPLIANCE SHIJIAZHUANG
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