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Packaging method of high-temperature thermistor as well as packaged resistor and application thereof

A packaging method and the technology of sensitive resistors, which are applied in the electronic field, can solve the problems that the detection, protection, and control cannot be satisfied, the moisture-proof performance of epoxy materials is not superior, and the thermistor head is easily damaged, and achieve short cycle times and high electrical performance. Stable, low-cost results

Active Publication Date: 2020-10-30
中科立民新材料(扬州)有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the thermistors manufactured in the prior art have poor moisture-proof and moisture-proof capabilities in humid environments
When working in a humid environment, since the moisture-proof performance of the epoxy material itself is not superior, water can easily penetrate into the heat-sensitive chip; at the same time, the highest temperature resistance can only reach about 200°C, and it is generally not allowed to exceed 125°C for long-term use. Not only affects its accuracy, but also cannot meet the requirements of detection, protection, control and other work
The glass-encapsulated thermistor can only withstand high temperatures up to 300°C, and the head of the glass-encapsulated thermistor is easily damaged, has low mechanical strength, short service life, and poor practicability
[0004] Invention patent "a high temperature and moisture-proof NTC thermistor (CN204010867U)" in the prior art, which can work normally at up to 250°C and humid environment for a long time, And the mechanical strength is better than that of glass packaging. As mentioned above, the packaging technology of the existing thermistor chip is mainly used in the medium and low temperature field, and has poor moisture resistance and low mechanical strength. It cannot be applied at ambient temperatures above 500 ° C. Now it is necessary to develop a packaging method for the thermistor chip that works normally in the high temperature field, so that it can be used in the high temperature field

Method used

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  • Packaging method of high-temperature thermistor as well as packaged resistor and application thereof
  • Packaging method of high-temperature thermistor as well as packaged resistor and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] a. Dry the high temperature resistant ceramic powder at 120°C for 12 hours for later use;

[0047] b. Insulate the deionized water at 80°C for later use;

[0048] c. Mix 5 g of ceramic powder obtained in step a with 20 mL of deionized water obtained in step b, and stir clockwise for at least 30 minutes to prepare a slurry to obtain a ceramic slurry;

[0049] d. Put the slurry obtained in step c into the cavity 1 of the drip plate, and adjust the liquid level of the slurry in the cavity according to the size of the head 2 of the high-temperature thermistor chip to be sealed until the slurry completely submerges the chip of the thermistor the head is appropriate;

[0050] e. Fix the end of the high-temperature thermistor platinum-rhodium lead wire 3 with a clamp 4, so that the head of the chip extends into the bottom of the slurry obtained in step d in the vertical direction of the drip plate, and then slowly takes it out in the opposite direction until it leaves the slu...

Embodiment 2

[0056] a. Dry the high temperature resistant ceramic powder at 120°C for 12 hours for later use;

[0057] b. Insulate the deionized water at 80°C for later use;

[0058] c. Mix 5 g of ceramic powder obtained in step a with 20 mL of deionized water obtained in step b, and stir clockwise for at least 30 minutes to prepare a slurry to obtain a ceramic slurry;

[0059] d. Put the slurry obtained in step c into the cavity 1 of the drip plate, and adjust the liquid level of the slurry in the cavity according to the size of the head 2 of the high-temperature thermistor chip to be sealed until the slurry completely submerges the chip of the thermistor the head is appropriate;

[0060] e. Fix the end of the high-temperature thermistor platinum-rhodium lead wire 3 with a clamp 4, so that the head of the chip extends into the bottom of the slurry obtained in step d in the vertical direction of the drip plate, and then slowly takes it out in the opposite direction until it leaves the slu...

Embodiment 3

[0065] a. Dry the high temperature resistant ceramic powder at 120°C for 12 hours for later use;

[0066] b. Insulate the deionized water at 80°C for later use;

[0067] c. Mix 5 g of ceramic powder obtained in step a with 20 mL of deionized water obtained in step b, and stir clockwise for at least 30 minutes to prepare a slurry to obtain a ceramic slurry;

[0068] d. Put the slurry obtained in step c into the cavity 1 of the drip plate, and adjust the liquid level of the slurry in the cavity according to the size of the chip head (2) of the high-temperature thermistor to be sealed until the slurry completely submerges the thermistor The chip head is suitable;

[0069] e. Fix the end of the high-temperature thermistor platinum-rhodium lead wire 3 with a clamp 4, so that the head of the chip extends into the bottom of the slurry obtained in step d in the vertical direction of the drip plate, and then slowly takes it out in the opposite direction until it leaves the slurry surf...

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PUM

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Abstract

The invention discloses a packaging method of a high-temperature thermistor, a resistor packaged by the packaging method and application of the resistor. The packaging method comprises the processes of slurry preparation, slurry liquid level adjustment, dipping or wrapping, fixing, quenching, a cyclic operation of secondary dipping and quenching and the like to realize the packaging of the high-temperature thermistor. The packaging method is applied to the packaging process of the thermistor which is used in a temperature zone of 300-1000 DEG C for a long time, the obtained high-temperature thermistor is good in thermal conductivity and thermal stability, the resistance value of the packaged thermistor is basically kept unchanged, and the electrical property is stable; the thermistor and the insulating layer are good in fitting degree and free of layering; the insulating layer is good in thermal conductivity, so that the sensitivity of the thermistor is not influenced; the mechanical property of a chip and a lead contact point in the resistor is greatly improved; the packaging method is simple in process, short in period, environmentally friendly, low in energy consumption and lowin cost, and the obtained thermistor can tolerate high temperature for a long time and meet the working requirements of special environments such as high-temperature vibration.

Description

technical field [0001] The invention belongs to the field of electronic technology, and in particular relates to a packaging method of a high-temperature thermistor and its packaged resistance and application. The thermistor prepared by the packaging technology can withstand a high temperature of 300-1000 DEG C for a long time. Background technique [0002] With the rapid development of the global high-tech manufacturing industry towards high, precise, and cutting-edge technologies, the demand for thermistor sensors has developed from the medium and low temperature region to the high temperature (300-1000°C) direction. Especially in the aerospace industry, high-temperature thermistor sensors are needed to accurately measure the temperature of the exhaust gas of the turbine engine and the temperature of the high-temperature gas of the gas turbine; in the automotive industry, high-temperature thermistor sensors are needed to accurately control the temperature of the exhaust gas...

Claims

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Application Information

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IPC IPC(8): H01C17/02H01C7/02H01C7/04
CPCH01C17/02H01C7/008
Inventor 张博倪立付志龙常爱民厉爱凤李明亚周洋
Owner 中科立民新材料(扬州)有限公司