A leak-proof hot-bent pipe insulation layer and preparation method thereof

A technology of thermal insulation layer and hot bending pipe, which is applied in thermal insulation, pipeline protection, heat exchange equipment and other directions, can solve the problems of low utilization rate of thermal insulation materials, complicated on-site construction, long construction period, etc., to reduce the convective heat transfer between layers, The effect of increasing the heat conduction distance and simplifying the construction process

Active Publication Date: 2021-12-14
NO 59 RES INST OF CHINA ORDNANCE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, soft cotton or cloth insulation materials are often used for the insulation layer of elbow pipes. The insulation materials are cut in size according to the site conditions, and there are disadvantages of uneven thickness of the insulation layer after covering and long construction period.
Fibrous insulation materials such as ceramic fiber felt and glass fiber felt have excellent thermal insulation performance in order to increase convective heat transfer and radiation heat transfer in the use environment, but they are harder than cotton-like thermal insulation materials. Heat insulation materials are superimposed on each other to a specified thickness. When using profile-type inorganic insulation materials to cover high-temperature elbows, each layer of insulation layer needs to be cut into small pieces with irregular geometric shapes and then spliced. The on-site construction is complicated and the utilization rate of insulation materials The insulation layer is separated, there are many seams, it cannot fit well with the surface of the elbow, the heat loss is large, the surface temperature is uneven, the expected heat insulation effect cannot be achieved, and the service life is short.

Method used

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  • A leak-proof hot-bent pipe insulation layer and preparation method thereof
  • A leak-proof hot-bent pipe insulation layer and preparation method thereof
  • A leak-proof hot-bent pipe insulation layer and preparation method thereof

Examples

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Embodiment 1

[0035]A 250°C pipeline has an outer diameter of 150mm and a 90° elbow with a bending radius R of 400mm. The two straight ends are each 150mm long and are covered with a 36mm-thick ceramic fiber felt for heat insulation. The thickness of each layer of ceramic fiber felt is about 3mm, every 4 layers of ceramic fiber felt and 3 layers of 0.01mm aluminum foil reflective layer form a group, the formed reflective layer is made of 0.03mm thick stainless steel, the binder is fire-resistant and flame-retardant high-temperature sealant, and the outer protective layer is sewn with high-temperature resistant waterproof cloth protective layer.

[0036] A method for preparing a leak-proof hot-bent pipe insulation layer is carried out according to the following scheme:

[0037] S1: Calculate the length and width according to the pipe size and the specific position of the insulation layer, and cut out the corresponding felt insulation material and reflective layer. The single layer thickness ...

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Abstract

A leak-proof thermal insulation layer of a hot bend pipe, comprising a main body insulation layer, a reflective layer, a bonding layer, a formed reflection layer and an outer protective layer, characterized in that: the main body insulation layer is composed of multi-layer insulation materials, and the main body insulation layer is divided into It is a plurality of layer groups with uniform thickness, and the reflective layer is placed in each layer group, and is alternately superimposed with each layer of thermal insulation material in each layer group to form a composite thermal insulation layer group; the elbow leak-proof thermal insulation layer prepared by the invention reduces the upper The heat exchange between the inside and outside of the insulation layer, and the formed reflective layer fully block the air convection between the seams and reduce the convective heat transfer between layers. The specific dislocation segment and splicing method increase the heat conduction distance between the splicing seams and reduce the local heat loss at the splicing seams; the prefabricated modules are stable in size, reduce material waste, and can form a good fit with the elbow Combined, simplify the on-site construction process, reduce the heat leakage caused by construction, and improve the insulation efficiency.

Description

technical field [0001] The invention relates to the technical field of heat insulation materials, in particular to a leak-proof heat-bend pipe insulation layer and a preparation method thereof. Background technique [0002] The traditional thermal insulation materials are mainly to increase the gas phase void ratio and reduce the thermal conductivity and conductivity coefficient. [0003] The elbow insulation layer is mainly used in the elbow position of the high-temperature pipeline. Its function is to reduce the heat loss on the surface of the elbow to reduce energy consumption, lower the ambient temperature, and avoid burns. At present, soft cotton or cloth insulation materials are often used for the insulation layer of elbow pipes. The insulation materials are cut in size according to the site conditions, and there are disadvantages of uneven thickness of the insulation layer after covering and long construction period. Fibrous insulation materials such as ceramic fiber...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16L59/02F16L59/22B32B9/00B32B9/04B32B15/04B32B15/18B32B15/20B32B33/00B32B7/12
CPCF16L59/028F16L59/029F16L59/22B32B9/005B32B9/041B32B15/04B32B15/043B32B15/18B32B15/20B32B33/00B32B7/12Y02A30/00
Inventor 吴护林李忠盛刘海鹏黄安畏王征辉罗明波花泽荟
Owner NO 59 RES INST OF CHINA ORDNANCE IND
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