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Composite material vehicle door anti-collision beam and preparation method thereof

A composite material, anti-collision beam technology, applied in doors, vehicle parts, transportation and packaging, etc., can solve the problems of low structural strength of parts, high mold cost, poor impact resistance, etc. Lightweight effect, increased energy absorption effect

Pending Publication Date: 2020-12-01
CHINA FIRST AUTOMOBILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the existing door anti-collision beams are metal pipe or hat-shaped structures, which have problems such as high mold cost and heavy weight, and it is difficult to meet the needs of lightweight, energy-saving and emission-reducing electric vehicles in the future
[0004] The use of continuous fiber reinforced materials to make auto parts can help reduce the weight of auto parts, thereby reducing the quality of the whole vehicle. However, the material structure of auto parts made of existing continuous fiber reinforced materials is relatively simple, resulting in the structural strength of parts. Low impact resistance, poor impact resistance, and lack of structural design and preparation process design for the door anti-collision beam in the prior art

Method used

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  • Composite material vehicle door anti-collision beam and preparation method thereof
  • Composite material vehicle door anti-collision beam and preparation method thereof
  • Composite material vehicle door anti-collision beam and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Such as figure 1 and figure 2 As shown, this embodiment 1 discloses a composite door anti-collision beam, the anti-collision beam includes: anti-collision beam main body 1, core rigid body 2, anti-collision beam connecting bracket 3 and structural adhesive layer 4.

[0050] Such as figure 2 and Figure 4 As shown, the anti-collision beam main body 1 is a linear cylindrical structure with openings at both ends and closed circumferential sides, that is, the cross-section of the anti-collision beam main body 1 is a closed cavity structure;

[0051] The anti-collision beam main body 1 is made of one or more of continuous fiber composite materials including: glass fiber, carbon fiber, aramid fiber, and ultra-high molecular weight polyethylene fiber. Form 1 is formed by rolling a laminated sheet of continuous fiber composite material, wherein the laminated sheet material of continuous fiber composite material is composed of several layers of continuous fiber composite m...

Embodiment 2

[0063] This embodiment 2 discloses a preparation method of a composite material car door anti-collision beam, and the preparation process is as follows:

[0064] Step 1: Prepare the main body 1 of the anti-collision beam;

[0065] (1) Prepare a prepreg, immerse the continuous carbon fiber reinforcement in the resin matrix to form a prepreg unidirectional tape, and the single layer thickness of the prepreg unidirectional tape is 0.17mm;

[0066] (2) Prepreg cutting and stacking, the prepreg unidirectional tapes are cut into eight layers of prepreg unidirectional tapes according to the directions of +45° and -45° respectively from the axial direction of the roll, and the +45° and -45° are sequentially laid up at intervals to form a sixteen-layer continuous carbon fiber reinforced body prepreg laminated structure;

[0067] (3) Ironing and heating, place the cut and laminated prepreg laminated structure between the heating plates and iron and heat, the heating temperature is 45°C...

Embodiment 3

[0077] This embodiment three discloses a preparation method of a composite material car door anti-collision beam, and the preparation process is as follows:

[0078] Step 1: Prepare the main body 1 of the anti-collision beam;

[0079] (1) Prepreg is prepared, the continuous carbon fiber reinforcement and the continuous carbon fiber reinforcement are respectively immersed in the resin matrix to form a carbon fiber prepreg unidirectional tape and a glass fiber prepreg unidirectional tape, and the carbon fiber prepreg unidirectional tape The thickness of the single layer is 0.17mm, and the thickness of the glass fiber prepreg unidirectional tape is 0.32mm;

[0080] (2) Prepreg cutting and stacking, the carbon fiber prepreg unidirectional tape or the glass fiber prepreg unidirectional tape is cut in the direction of +45° or -45° from the rolling axis, respectively, And the carbon fiber prepreg unidirectional tape and the glass fiber prepreg unidirectional +45° and -45° are sequen...

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Abstract

The invention discloses a composite material vehicle door anti-collision beam and a preparation method thereof. The vehicle door anti-collision beam is composed of an anti-collision beam main body, acore rigid body and an anti-collision beam connecting support. The anti-collision beam main body is of a cylindrical structure which is formed by laminating and rolling one or more continuous fiber composite materials and is provided with a closed side surface; the core rigid body is an epoxy resin system or polyurethane synthetic rubber system foaming core material and fills in an inner cavity ofthe anti-collision beam main body, the anti-collision beam connecting brackets are fixed at the two ends of the anti-collision beam main body, and glue injection holes communicated with the anti-collision beam main body and bolt holes connected with the vehicle door are formed in the anti-collision beam connecting support; according to the preparation method, the core rigid body is injected intoan installed anti-collision beam main body from the end of the anti-collision beam connecting support in an injection mode, or a prefabricated foaming core material is firstly placed in the anti-collision beam main body, and then heating is conducted to enable the foaming core material to expand to fill an inner cavity. The vehicle door anti-collision beam is light in weight, high in impact strength, simple in preparation method and easy to operate.

Description

technical field [0001] The invention belongs to the technical field of design and preparation of auto parts, and in particular relates to a composite material car door anti-collision beam and a preparation method thereof. Background technique [0002] The door anti-collision beam is located between the outer panel and the inner panel of the car door. When the vehicle is hit by the side, the door anti-collision beam will effectively reduce the injuries of the driver and passengers and resist the external force. [0003] Most of the existing door anti-collision beams are metal pipe or hat-shaped structures, which have problems such as high mold cost and heavy weight, and it is difficult to meet the needs of lightweight, energy-saving and emission-reducing electric vehicles in the future. [0004] The use of continuous fiber reinforced materials to make auto parts can help reduce the weight of auto parts, thereby reducing the quality of the whole vehicle. However, the material ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60J5/04B29C53/36B29C53/56B29C53/80B29C53/84
CPCB60J5/0443B29C53/36B29C53/56B29C53/80B29C53/84
Inventor 李晔金科苏阳王雪陈书礼石海鑫李菁华
Owner CHINA FIRST AUTOMOBILE