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A kind of high-performance wear-resistant coating material, preparation method and application thereof

A wear-resistant coating, high-performance technology, applied in coatings, anti-corrosion coatings, epoxy resin coatings, etc., can solve the problems of high product brittleness, high cross-linking density of epoxy resin, poor crack resistance, etc., to achieve coating Good layer compactness, strong wear resistance and good stability

Active Publication Date: 2021-11-30
白银赛韦尔耐磨科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the high crosslinking density of epoxy resin, its products are very brittle and have poor resistance to cracks.

Method used

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  • A kind of high-performance wear-resistant coating material, preparation method and application thereof

Examples

Experimental program
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preparation example Construction

[0045] A second aspect of the present invention provides a method for preparing a high-performance wear-resistant coating material; comprising the following steps:

[0046] (1) Stir and disperse the toughening agent and thermosetting resin according to the above ratio, and heat at a temperature of 90-100°C for 1-2 hours to obtain a prepolymer;

[0047] (2) Add the prepolymer, auxiliary materials and fibers in the step (1) according to the above ratio for stirring and dispersing, and the stirring time is 5-10 minutes;

[0048] (3) Stir 60wt%-80wt% organosilicon material and main ingredients according to the above ratio for 5-10 minutes, then add the substances in step (2) and stir for 5-10 minutes;

[0049] (4) Stir 20wt%-40wt% organosilicon material and stabilizer for 5-10 minutes, then add the substances in step (3) and stir for 5-10 minutes to obtain the required high-performance wear-resistant coating Material.

Embodiment 1

[0053] A high-performance wear-resistant coating material is a two-component coating material of A and B. The composition and weight parts of the A component are: main material; 60 parts; auxiliary materials: 4.5 parts; fiber 1 part; 5 parts of toughening agent; 0.3 parts of silicone material; 15 parts of thermosetting resin; component B: 10 parts of stabilizer.

[0054] The main ingredients include the first main ingredient, the second main ingredient, and the third main ingredient; the first main ingredient is 30 parts of ceramic balls with an average particle size of 30 mesh, and the second main ingredient is zirconium with an average particle size of 100 mesh. 20 parts of corundum, the third major ingredient is 10 parts of fused white corundum with an average particle size of 200 mesh;

[0055] The auxiliary materials are alumina powder and mica powder, and the mass ratio of alumina powder and mica powder is 2:2.5;

[0056] The fibers are polypropylene fibers and polyeste...

Embodiment 2

[0070] A high-performance wear-resistant coating material, the specific implementation method is the same as that of Example 1, the difference is that the main ingredients in the composition of the A component include the first main ingredient, the second main ingredient, and the third main ingredient, The first main ingredient is 10 parts of ceramic balls, 10 parts of silicon carbide, and 10 parts of fused corundum; the second main ingredient is 20 parts of fused mullite; the third main ingredient is fused sub-white Corundum 10 parts;

[0071] The auxiliary materials are alumina powder and mica powder; the mass ratio of alumina powder and mica powder is 1:1.

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Abstract

The invention belongs to the field of coating materials, and in particular relates to a high-performance wear-resistant material, a preparation method and an application thereof. A high-performance wear-resistant material, including A and B two-component coating materials, the weight of the B component is 3 to 30% of the A component; the composition and weight of the A component are : 50-90 parts of main material; 1-5 parts of auxiliary material; 0.5-2 parts of fiber; 5-15 parts of toughening agent; 0.1-0.5 parts of silicone material; 10-20 parts of thermosetting resin; ;It has the advantages of good compactness, high hardness, strong wear resistance; high bonding strength, good stability, good flexibility and tensile strength, strong corrosion resistance, mainly suitable for high wear resistance requirements use on occasions.

Description

technical field [0001] The invention belongs to the field of coating materials, and in particular relates to a high-performance wear-resistant material, a preparation method and an application thereof. Background technique [0002] In nonferrous metals, metallurgy, thermal power generation, coal washing and other industries, there are a large number of equipment or devices in operation, and some parts are scoured, worn or corroded by various media. Due to the strong scour, strong wear and strong corrosion of the medium, at the same time It also contains a large amount of hard particles and electrochemical corrosion, which greatly reduces the service life of these equipment or devices, directly leads to an increase in the number of equipment shutdowns and maintenance, high maintenance costs, and increases the work intensity of maintenance workers. At the same time, the operation of equipment Reduced efficiency, increased power consumption, abnormal downtime, etc. lead to a su...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D163/00C09D7/61C09D7/65C09D7/63C09D5/08
CPCC08K2003/2227C08K2003/2241C08K2003/2244C08K2201/011C08L2205/025C08L2205/035C09D5/08C09D163/00C09D7/61C09D7/63C09D7/65C09D7/70C08L63/00C08L13/00C08L83/08C08L23/12C08L67/00C08K13/04C08K7/18C08K3/22C08K3/34C08K5/5425
Inventor 万鹏符嵩涛杨清花谢思跃
Owner 白银赛韦尔耐磨科技有限公司