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Dyeing-free terry fabric and production method thereof

A production method and technology of terry, which is applied in fabrics, textiles, textiles and papermaking, etc., can solve the problems of automatic color matching and actual color disparity, high production cost and organization difficulty, and no advantages in energy saving and water saving, etc., to achieve washability Outstanding color fastness, excellent resistance to oxidation and bleaching, excellent performance and experience

Inactive Publication Date: 2020-12-29
LOFTEX CHINA LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This idea is indeed more suitable for the differentiated customization of small customers, but the production cost and organization are very difficult, especially the blending of two or more color-spun regenerated cellulose fibers and pre-treated cotton fibers has its own problems. Great technical difficulty, and strict technical requirements and equipment requirements for downstream spinning factories, especially the large gap between automatic color matching and color actual effect, it is difficult to accurately align the color required by customers; and the above patents use color Spun regenerated cellulose fibers are blended with pre-treated cotton fibers. In this method, the yarn processing plant must have equipment for dyeing loose fibers and corresponding drying equipment. The production of cotton fibers obtained by this method The efficiency is low. After the cotton fiber is pre-treated and dried, it occupies a large area, which brings problems to fiber storage. At the same time, if the post-treatment of the fabric does not carry out the water and setting treatment, the shrinkage rate of the fabric after washing in the warp and weft direction is relatively large, which is very It is difficult to meet the requirements of customers. Therefore, the production efficiency of the color-spun yarn and color-spun fabric produced by this method is lower than that of the product that is pre-treated after weaving, the production is difficult, and there is no advantage in energy and water conservation.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1: Dye-free towel prepared by blending dope dyed regenerated polyester fiber with cotton

[0028] Taking machine weaving as an example: the method of producing new-type terry fabrics by machine weaving technology: selecting fiber raw materials, spinning, winding, warping, sizing, weaving, dyeing and finishing processes, finishing, and storage;

[0029] (1) Terry yarn fiber selection: masterbatch regenerated polyester fiber, specification: 1.33-1.56dtex X38mm

[0030](2) Terry yarn count and composition ratio: yarn count: 12s, twist: 47t / dm, masterbatch recycled polyester: 40%, cotton: 60%; terry yarn is a more uniform color hemp gray effect yarn ; The specific spinning method is as follows: first separately open the dope dyed fiber and cotton fiber separately, then make dope dyed fiber strip and cotton fiber strip respectively through the carding process, and then make the dope dyed fiber strip and carding sliver After the first drawing, it is mixed, and then t...

Embodiment 2

[0042] Example 2: Dye-free towels prepared from dope dyed regenerated polyester fiber and cotton blended hemp gray effect terry yarn

[0043] Taking machine weaving as an example: the method of producing new-type terry fabrics by weaving technology: selecting fiber raw materials, spinning, winding, warping, sizing, weaving, dyeing and finishing processes, finishing, and storage.

[0044] (1) Terry yarn fiber selection: masterbatch regenerated polyester fiber, specification: 1.33-1.56dtex X38mm;

[0045] (2) Terry yarn yarn count and composition ratio: yarn count: 12s, twist: 47t / dm, masterbatch recycled polyester: 5%, cotton: 95%; terry yarn adopts hemp gray effect yarn with uneven color , the specific spinning principle is as follows: First, the dope-colored recycled polyester fiber is opened separately, and then it is made into dope-dyed recycled polyester fiber strips through the carding process, and then the dope-dyed fiber strips are combined with two drawing The carded ...

Embodiment 3

[0057] Example 3: Dyed-free towels prepared from dyed modal fiber and cotton blended terry yarn

[0058] Taking machine weaving as an example: the method of producing new-type terry fabrics by machine weaving technology: selecting fiber raw materials, spinning, winding, warping, sizing, weaving, dyeing and finishing processes, finishing, and storage;

[0059] (1) Terry yarn fiber selection: masterbatch modal fiber, specification: 1.33-1.56dtex X38mm

[0060] (2) Terry yarn yarn count and composition ratio: yarn count: 16s, twist: 55t / dm, masterbatch modal: 5%, cotton: 95%; terry yarn is a more uniform color hemp gray effect yarn, The specific spinning method is as follows: First, the dope-dyed fiber and cotton fiber are opened separately, and then the dope-dyed fiber strip and the cotton fiber strip are made respectively through the carding process, and then the dope-dyed fiber strip and the carded sliver are processed through the carding process. The first drawing begins to ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention belongs to the technical field of textile, and particularly relates to a dyeing-free terry fabric and a production method thereof. A terry yarn of the terry fabric is blended yarn of, inpercentage by mass, 5%-40% of dope-dyed fiber and 60%-95% of cotton fiber, wherein the dope-dyed fiber is made of regenerated polyester fibers or regenerated cellulose fibers or polylactic acid fibers. The production method comprises the following steps that cotton assorting is conducted, spinning is conducted, gray fabric weaving is conducted, then dyeing and finishing are conducted, and aftertreatment is conducted to obtain the product. The comprehensive color fastness performance of the dyeing-free terry fabric is better than that of a traditional water bath dyed terry fabric product, thelight fastness, the color fastness to chlorine and the color fastness to washing of the dyeing-free terry fabric are more outstanding than those of the traditional water bath dyed terry fabric product, and the production method has social and ecological benefits of environmental protection, low carbon, low emission, sustainability and the like.

Description

technical field [0001] The invention belongs to the technical field of textiles, and in particular relates to a dye-free terry fabric and a production method thereof. Background technique [0002] At present, traditional terry fabrics are purely spun from natural fibers or blended with other fibers. In order to express the color requirements of the terry fabric, the yarn needs to be dyed in advance or dyed in the original color gray cloth process. [0003] Due to the difference in fiber dyeing rate, it is necessary to carry out scouring, bleaching, pre-treatment, dyeing, post-finishing and other treatments on the above-mentioned fibers, resulting in cumbersome production process and a large amount of scouring and dyeing wastewater. In the dyeing process, a high temperature and high pressure dyeing environment is often required, which increases the consumption of steam, resulting in high production costs, and serious waste water pollution, which is very harmful to the enviro...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D03D27/08D03D27/10D03D15/00
CPCD03D27/08D03D27/10D10B2201/02D10B2201/20D10B2331/04D10B2331/041
Inventor 王红星
Owner LOFTEX CHINA LTD