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Novel matrix material and diamond segment

A diamond block and carcass material technology, which is applied in the field of new carcass materials and diamond blocks, can solve the problems of affecting the service life of diamond blocks and insufficient bending strength, so as to reduce the shrinkage of the carcass and improve the molding process. Performance, the effect of improving the holding force

Active Publication Date: 2021-01-08
泉州众志金刚石工具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But at the same hardness level, its bending strength is still not enough, and it also affects the service life of its diamond segment. There is still a lot of room for improvement in this patent, especially in terms of bending strength

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preparation example Construction

[0056] The present invention also relates to a method for preparing diamond nodules, and the specific technical scheme is as follows:

[0057] Step 1, prepare the carcass material, weigh 60-70% of the first skeleton material, 10-20% of the second skeleton material, 5-15% of the low melting point material, and 5-15% of the iron-nickel nano Crystalline metal material, mixed evenly to obtain the carcass material;

[0058] Step 2, prepare the diamonds, and mix the diamonds with a particle size of 40 / 45~50 / 60 evenly to obtain a layer of diamond particles, wherein 40 / 45 accounts for 40~45%, 45 / 50 accounts for 40~45%, and 50 / 60 accounts for 10% ~20%, the volume concentration is 43~48%; mix the diamonds with a particle size of 40 / 45~50 / 60 evenly to obtain c-layer diamond particles, of which 40 / 45 accounts for 40~45%, and 45 / 50 accounts for 40~45% , 50 / 60 accounts for 10-20%, and the volume concentration is 35-40%;

[0059] Step 3, mix the a-layer diamond particles and c-layer diamon...

Embodiment 1

[0071] Step 1, prepare the carcass material, weigh 65% of the first skeleton material, 15% of the second skeleton material, 10% of the low melting point material, 10% of the iron-nickel nanocrystalline metal material by mass percentage, the above four materials The particle size of the powder is 400 mesh, and the mixture is uniform to obtain the carcass material;

[0072]The first skeleton material is a pre-alloyed powder, and its components and their mass percentages are respectively: 73% Fe, 24% Cu, 2% Sn, 1% Ti. The powder particle size of the first skeleton material is 400 mesh, and the laser particle size D50=19um. The second skeleton material is a pre-alloyed powder, which is also a simple powder, and its composition and mass percentage are: 100% Cu. The low melting point material is a pre-alloyed powder, its components and their mass percentages are: 85% Cu, 15% Sn. The iron-nickel nanocrystalline metal material is a nano pre-alloyed powder, and its components and the...

Embodiment 2

[0079] Step 1, prepare the carcass material, weigh 60% of the first skeleton material, 15% of the second skeleton material, 15% of the low melting point material, and 10% of the iron-nickel nanocrystalline metal material by mass percentage, the above four materials The particle size of the powder is 400 mesh, and the mixture is uniform to obtain the carcass material;

[0080] The first skeleton material is a pre-alloyed powder, and its components and their mass percentages are respectively: 73% Fe, 24% Cu, 2% Sn, 1% Ti. The powder particle size of the first skeleton material is 400 mesh, and the laser particle size D50=19um. The second skeleton material is a pre-alloyed powder, which is also a simple powder, and its composition and mass percentage are: 100% Cu. The low melting point material is a pre-alloyed powder, its components and their mass percentages are: 85% Cu, 15% Sn. The iron-nickel nanocrystalline metal material is a nano pre-alloyed powder, and its components an...

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Abstract

The invention discloses a novel matrix material and a diamond segment, and relates to the field of stone cutting tools. The matrix material comprises, by mass, 60-70% of a first skeleton material, 10-20% of a second skeleton material, 5-15% of a low-melting-point material and 5-15% of an iron-nickel nanocrystalline metal material. The diamond segment is prepared from the novel matrix material, thesegment is of a line layer structure and at least comprises a diamond layer a, a transition layer b and a diamond layer c, and the transition layer b is located in the middle of the line layer structure. The novel matrix material and the diamond segment have the beneficial effects that the diamond segment is used for cutting, the advantages of being good in edge cutting quality and free of edge breakage and corner hanging are achieved while the sharpness is kept, and a tool bit made of the diamond segment has good sharpness and is long in service life.

Description

technical field [0001] The invention relates to the field of stone cutting tools, in particular to a novel matrix material and a diamond segment. Background technique [0002] Diamond nodes are widely used to cut various hard and brittle materials such as granite, marble, artificial stone, ceramic tile, concrete, etc. It is mainly welded on the tooth root of the saw blade substrate by high-frequency welding of flux and copper soldering sheet, and then the saw blade is driven to rotate by mechanical equipment to cut. The diamond block is mainly composed of two parts, among which metal powder and diamond are sintered by hot pressing. The reason why it can cut is because diamond is the hardest substance at present, and it acts as a hard point in the diamond block. The function is to cut by breaking the rock, and the diamond particles are wrapped in the metal powder inside the nodule. During the cutting and grinding process, the metal powder will be consumed quickly so that the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C26/00B22F1/00B22F7/08B22F3/14
CPCB22F1/0003B22F3/14B22F7/08C22C26/00
Inventor 王政王勇王晓荣黄梓杰
Owner 泉州众志金刚石工具有限公司