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Low-noise steel rail for bridge crane and preparation method thereof

An overhead crane, low-noise technology, applied in the direction of manufacturing tools, heat treatment equipment, process efficiency improvement, etc., can solve problems such as vibration and noise, increase frequency division vibration and frequency multiplication vibration, and fail to meet mechanical performance indicators, etc. Achieve the effect of improving the sound absorption and shock absorption capacity and the fracture toughness of the material, taking into account the strength and damping, and slowing down the crack growth rate.

Active Publication Date: 2022-03-04
JIANGSU HUALONG CAST IRON BAR SECTION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1) The friction and vibration between the four pairs of rollers and the rails generate noise
Although the bridge crane and the guide rail are rolling friction, the friction coefficient is small, but because the friction system is not lubricated and is in a dry friction state, it will inevitably cause vibration and noise due to frictional stagnation;
[0006] 2) Spreading noise
Designers and construction personnel often treat the laying of bridge crane rails as "rough work". The flatness of cement beams is required extensively during laying. Or the short sections are in a suspended state. When the rollers travel to these sections, the track will be deflected and deformed, which will drive the bridge beam structure to twist and deform, increasing the probability of frequency division vibration and frequency multiplication vibration. vibration and noise
[0008] 4) Secondary noise in the workshop
[0012] Obviously, ordinary cast iron has good shock and noise reduction functions, but whether it is gray iron, ductile iron or vermicular iron, it is far from reaching the mechanical performance index proposed by the crane rail standard.

Method used

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  • Low-noise steel rail for bridge crane and preparation method thereof
  • Low-noise steel rail for bridge crane and preparation method thereof
  • Low-noise steel rail for bridge crane and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] Prepare a low-noise steel rail for bridge cranes, which corresponds to the heavy-duty steel rail with the grade QU120 in the metallurgical industry standard (YB / T5055——2014), and the specific preparation process is as follows:

[0055] Step 1, prepare horizontal continuous casting equipment

[0056] Step 1.1, make crystallizer, refer to figure 1 and figure 2 , the crystallizer to be used in this application is a combined abdominal cooling crystallizer, including a trapezoidal graphite bushing 11, four water-cooled sandwich plates are arranged on the outer surface of the trapezoidal graphite bushing 11, and adjacent water-cooled sandwich plates are connected by clamping cards 2 Fixed, the inside of the trapezoidal graphite bushing 11 is provided with an I-shaped cavity 5 and two circular through holes 12. The diameter of the through hole is 1.5 inches or 37.5mm. The two through holes 12 are respectively located at the waist of the I-shaped cavity 5 , the distance bet...

Embodiment 2

[0074] A low-noise steel rail for bridge cranes is prepared, which specifically includes the following steps:

[0075] Step 1, preparing horizontal continuous casting equipment, the specific process is the same as in Example 1;

[0076] Step 2, melting the hypoeutectic component material into molten iron in an intermediate frequency induction furnace, wherein the mass percentages of each component in the hypoeutectic component material include: C: 3.4%, Si: 1.55%, Mn: 0.3%, P : ≤0.02%, S: ≤0.02%, Cr: ≤0.3%, Cu: 0.3%, balance Fe, the sum of the mass percentages of each component is 100%. Stop the fire and preheat, start the tractor, insert the seed rod into the crystallizer, and the end of the seed rod reaches the middle of the crystallizer.

[0077] Step 3: Carry out spheroidization treatment, slag removal and inoculation treatment on the molten iron in sequence. First, pour 600Kg of molten iron into the ladle after scalding. The temperature of the first ladle of molten iron ...

Embodiment 3

[0086] A low-noise steel rail for bridge cranes is prepared, which specifically includes the following steps:

[0087] Step 1, preparing horizontal continuous casting equipment, the specific process is the same as in Example 1;

[0088] Step 2, melting the hypoeutectic material into molten iron in an intermediate frequency induction furnace, wherein the mass percentages of each component in the hypoeutectic material include: C: 3.48%, Si: 1.63%, Mn: 0.45%, P : ≤0.02%, S: ≤0.02%, Cr: ≤0.3%, Cu: 0.45%, the balance Fe, the sum of the mass percentages of each component is 100%. Stop the fire and preheat, start the tractor, insert the seed rod into the crystallizer, and the end of the seed rod reaches the middle of the crystallizer.

[0089] Step 3: Carry out spheroidization treatment, slag removal and inoculation treatment on the molten iron in sequence. First, pour 600Kg of molten iron into the ladle after scalding. The temperature of the first ladle of molten iron is 1480 °C, t...

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Abstract

The invention discloses a low-noise steel rail for bridge cranes, which consists of the following components according to mass percentage, C: 3.4%-3.6%, Si: 2.4%-2.6%, Mn: 0.3%-0.5%, P: ≤0.02%, S: ≤0.02%, Cr: ≤0.3%, Cu: 0.3%~0.5%, Mg: 0.03~0.045%, the balance is Fe, the sum of the mass percentages of the above components is 100%; The tensile strength is ≥880MPa, the elongation is ≥8%, and the surface hardness of the top surface is ≥55HRC. The invention also discloses a method for preparing a low-noise steel rail for bridge cranes. Suppresses the vibration and noise transmitted by the crane truss.

Description

technical field [0001] The invention belongs to the technical field of ferrous metal materials, and relates to a low-noise steel rail for bridge cranes and a preparation method thereof. Background technique [0002] The noise of bridge cranes (commonly known as "traveling") driving in large workshops of machinery manufacturing enterprises is the main component of the noise spectrum in workshops and workshops. People gradually pay attention to it in the process of upgrading and improving the production environment. In the efforts to reduce the vibration and noise of bridge cranes, the early focus was to increase the rigidity of the crane structure, increase its natural frequency, and keep it away from the vibration frequency excited by the drive motor and reduction mechanism to avoid resonance. After years of practice and exploration, especially after the wide use of the vierendeel truss structure, the self-weight is reduced, the overall rigidity is large, and its structural ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/04C22C37/06C22C37/10C22C33/08C21C1/10B22D11/055C21D5/00C21D1/32C21D1/10C21D1/18C21D9/04
CPCC22C37/04C22C37/06C22C37/10C22C33/08C21C1/10B22D11/009B22D11/055C21D5/00C21D1/32C21D1/10C21D1/18C21D9/04Y02P10/25
Inventor 孙楠许旸郜永福黄志强刘保健张欣昱王旭
Owner JIANGSU HUALONG CAST IRON BAR SECTION CO LTD
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