A processing method for thin-walled complex cavity
A processing method and cavity technology are applied in the field of workpiece processing to achieve the effects of easy quality control and increased brazing area
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Embodiment 1
[0037] a kind of like figure 2 The processing method of the thin-walled complex cavity shown, such as figure 1 shown, including the following steps:
[0038] S1. If figure 2 As shown, the workpiece is split into multiple layers according to the internal flow channel structure, so that each layer becomes an independent cavity;
[0039] S2. If image 3 As shown, each cavity is divided into a base plate and a cover plate, a runner groove is opened on the base plate, and a cover plate matching the runner groove is processed; Figure 4 As shown, the joint form of the runner groove and the cover plate is set as a lap joint. The bottom of the runner groove is opened as a square runner, and the top is opened as a square overlap groove with a size larger than the square runner. The size of the cover plate is the same as that of the square overlap. The grooves are matched; and chamfers are processed at the top corners of the cover;
[0040] The runner groove and the cover plate o...
Embodiment 2
[0060] On the basis of embodiment 1, the procedure of the vacuum brazing of each independent cavity is:
[0061] Vacuuming: cold vacuum degree 0.03Pa, working vacuum degree 0.05Pa;
[0062] Heating and heating: heating to 440°C at a rate of 150°C / h and holding for 30 minutes; heating to 900°C at a rate of 300°C / h and holding for 200 minutes; heating to 1050°C at a rate of 410°C / h;
[0063] Vacuum brazing: Brazing at 1050°C for 20 minutes;
[0064] Cooling and cooling: vacuum cooling to 600°C with the furnace, filling high-purity nitrogen into the furnace, turning on the fan to stir, and the pressure reaches 8×10 4 After Pa, start the fan and cool down to 70°C for release;
[0065] Under the action of capillary force, the solder can fully infiltrate, dissolve, diffuse and weld with the solid metal of the workpiece.
[0066] The conditions of each independent cavity are:
[0067] The condition of the pressure test is to test under 4MPa water pressure for 25 minutes to ensure...
Embodiment 3
[0070] The vacuum brazing procedure of the workpiece is:
[0071] Vacuuming: cold vacuum degree 0.04Pa, working vacuum degree 0.03Pa;
[0072] Heating and heating: heating at a rate of 150 °C / h to 400 °C and holding for 50 minutes; heating at a rate of 350 °C / h to 880 °C and holding for 100 min; heating at a rate of 490 °C / h to 1050 °C;
[0073] Vacuum brazing: Brazing at 1050°C for 30 minutes;
[0074] Cooling and cooling: vacuum cooling to 550°C with the furnace, filling the furnace with high-purity nitrogen, and the pressure reaches 9×10 4 After Pa, start the fan and cool to 60°C;
[0075] After the workpiece is brazed, the pressure test is carried out on the workpiece; the condition of the pressure test is to test under 4MPa water pressure for 20 minutes to ensure that the flow channel has no cavity, blockage, leakage and deformation;
[0076] The pressure test conditions for each independent cavity and workpiece are:
[0077] The condition of the pressure test is to t...
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