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34results about How to "Increase the brazing area" patented technology

Sealing assembly for battery, manufacturing method of sealing assembly for battery and lithium ion battery

ActiveCN103187543AAvoid situations where gaps cannot be completely filledQuality improvementElectrolytic capacitorsSoldering apparatusLithium-ion batteryBattery cell
The invention relates to a sealing assembly for a battery and a manufacturing method thereof. The sealing assembly comprises a metal ring, a ceramic ring and a stem; the middle part of the metal ring is provided with a mounting hole; the middle part of the ceramic ring is provided with a connecting hole; the ceramic ring is arranged in the mounting hole of the metal ring; the stem is arranged in the connecting hole of the ceramic ring; and the joint face of the metal ring and the ceramic ring and / or the junction surface of the ceramic ring and the stem is at an angle of 1 to 45 degrees with the center line of the ceramic line. The manufacturing method comprises the following steps: making the joint face of the metal ring and the ceramic ring and / or the junction surface of the ceramic ring and the stem to be at an angle of 1 to 45 degrees with the center line of the ceramic line; and installing the stem in the connecting hole of the ceramic ring and then installing the ceramic ring in the mounting hole of the metal ring. The invention also provides a lithium ion battery adopting the sealing assembly. The sealing assembly disclosed by the invention has a stabler structure and more excellent airtightness and peel strength.
Owner:BYD CO LTD

Heat exchanger

A heat exchanger has a tank communicated with tubes at longitudinal-direction ends of the tubes. A first plate member of the tank has a core plate portion connected with the tubes and two side wall portions facing each other, which are constructed of a metal plate material. The second plate member of the tank has an opposite wall portion facing the core plate portion and two cap portions facing each other, which are constructed of a metal plate material. The core plate portion has a protrusion-shaped cross section in the longitudinal direction of the tubes. The first plate member and the second plate member are integrated by brazing. An inner surface of one of the plate members contacts an end surface of other of the plate members, and a fillet is formed between an extension portion of the one plate member and a shear droop of the other plate member.
Owner:DENSO CORP

Stacking-type, multi-flow, heat exchanger

A stacking-type, multi-flow, heat exchanger includes a plurality of heat transfer tubes and fins stacked alternately, a tank formed at an end of the heat transfer tubes, and an end plate provided at an end of the tank. The heat exchanger has a projecting portion provided to a surface of an outermost tube plate, a raised portion with an opening formed through the projecting portion, and an engaging portion and a closing portion provided integrally to the end plate for engaging the raised portion and for closing an opening of the raised portion. A positional shift of the end plate at the time of temporary assembling may be prevented, and the brazing properties and the pressure resistance of the tank end portion may be increased.
Owner:SANDEN CORP

Flat Tube Making Platelike Body, Flat Tube, Heat Exchanger and Process for Fabricating Heat Exchanger

A flat tube making platelike body 15 is in the form of a single metal plate in its entirety and comprises two flat wall forming portions 17, 18 having the same width, a connecting portion 16 for interconnecting these portions 17, 18, side wall forming portions 9, 10 projecting from the respective flat wall forming portions 17, 18 and each formed integrally with one side edge of the flat wall forming portion opposite to the connecting portion 16, and first and second reinforcing wall forming portions 11, 12 integrally formed on each of the flat wall forming portions 9, 10. The first reinforcing wall forming portions 11 are butted against the respective second reinforcing wall forming portions 12 in pairs when the metal plate is folded into a hairpin form at the connecting portion 16. The first reinforcing wall forming portions 11 are given a smaller thickness than the second reinforcing wall forming portions 12 on the other flat wall forming portion 18 butted against the respective portions 11. The platelike body 15 gives an enhanced brazing joint strength to the reinforcing wall forming portions in fabricating a flat tube, and improved pressure resistance to the flat tube to be fabricated.
Owner:SHOWA DENKO KK

Heating device

A heating device includes a high-frequency electrode embedded substantially in parallel with a heating surface of a ceramics base in the vicinity of the heating surface. A conducting hole toward this high-frequency electrode is formed in a back face of the ceramics base. This high-frequency electrode has a trapezoidal cone-like concave section toward the conducting hole at a region opposed to the conducting hole.
Owner:NGK INSULATORS LTD

Machining method of thin-wall complex cavity

The invention relates to the technical field of workpiece machining, and discloses a machining method of a thin-wall complex cavity. The method comprises the following steps that S1, a workpiece is split into multiple layers according to an internal flow channel structure, and each layer becomes an independent cavity; S2, each cavity is split into a base plate and a cover plate, a runner groove isformed in each base plate, the cover plates matched with the runner grooves are machined, and chamfers are machined at the corners of the tops of the cover plates; S3, the cover plate and the base plate of each cavity are cleaned and polished and assembled, and brazing filler metal is injected into brazing seams along the chamfers of the cover plates; S4, each cavity is put into a vacuum furnacefor vacuum brazing; S5, the surface of each cavity is subjected to finish machining; S6, the cavities are cleaned and polished and assembled into a workpiece, and brazing filler metal is injected intoweld joints; S7, the workpiece is put into the vacuum furnace for vacuum brazing; and S8, finish machining is conducted on the workpiece after brazing. A thin-wall complex cavity workpiece is machined through the vacuum brazing method, simultaneous welding of a plurality of independent complex cavities and overall welding of the workpiece are achieved, and the requirements for the size and precision of the workpiece are met.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Welding forming method for water inlet and outlet flow channels of outer ring of heat exchange honeycomb structural part

The invention belongs to the technical field of precision machining, and discloses a welding forming method for water inlet and outlet flow channels of an outer ring of a heat exchange honeycomb structural part. A workpiece is decomposed into several parts, a fan-shaped groove is machined and formed in the outer ring in a line cutting mode, and then a butt joint oblique joint and a limiting sinking table which are used for brazing are milled on the fan-shaped groove so as to position an insert and increase the brazing area, so that the welding strength is improved; and then the insert, an upper cover plate and a lower cover plate are independently machined. According to the corresponding assembling steps, the insert and the butt joint oblique joint of the fan-shaped groove are welded together through brazing treatment so as to reduce the deformation of large-depth fusion welding; and the upper cover plate, the lower cover plate and an insert boss are welded to the limiting sinking table of the fan-shaped groove through an argon arc welding process. Meanwhile, the welding strength between the fan-shaped groove and the upper cover plate and the welding strength between the fan-shapedgroove and the lower cover plate can be ensured by locally adopting argon arc welding fusion welding. The workpiece can meet the welding strength requirement, in addition, due to the fact that overall slow heating is adopted in the welding process, the thermal deformation of the workpiece is small, and the situation that the workpiece is twisted and deformed is effectively avoided.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Manufacturing method of wind tunnel heater with special-shaped air pipe

The invention discloses a manufacturing method of a wind tunnel heater with a special-shaped air pipe. The manufacturing method comprises the following operation steps: a liquid nozzle, the special-shaped air pipe, an air pipe and a shell are machined; the liquid nozzle, the special-shaped air pipe and the air pipe are sequentially assembled at the assembling positions of the shell; a first partition plate is machined, and a flow collecting groove used for conducting flow dividing on brazing filler metal is formed in the first partition plate; the first partition plate penetrates through the liquid nozzle, the special-shaped air pipe and the air pipe and is assembled on the shell to obtain an assembly component; the assembly component is placed in a vacuum brazing furnace to be subjected to vacuum brazing to obtain a primarily brazed component; a second partition plate is machined, the second partition plate is assembled on the first partition plate and the shell, and then a special-shaped air pipe reinforcing ring, an air pipe reinforcing ring and a liquid nozzle reinforcing ring are assembled on the second partition plate; after assembling is completed, a cover plate groove is machined, a cover plate is assembled into the cover plate groove to obtain a heater component; and the heater component is subjected to vacuum brazing. By adjusting the brazing structure, the welding difficulty is reduced, and the product quality is guaranteed.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

A titanium vacuum metal thermos cup and a manufacturing method thereof

The invention discloses a titanium metal thermos cup and a manufacturing method thereof. The manufacturing method comprises the following steps: before vacuum brazing and sealing, adopting a vacuum high-temperature hot working mode to clean the whole titanium cup body of the back cover or double titanium metal; after cooling, performing vacuum brazing sealing again. The main production steps include: semi-finished cup body and back cover production, complete cup body or bottom seal cleaning treatment, brazing sealing, and surface treatment. The manufacturing method of the invention solves theproblem of low qualified rate of brazing seal, complex brazing structure, high technical difficulty of manufacturing process, poor reliability and the like of the prior technical scheme, and obtains the same or better sealing performance, reliability and heat preservation effect as stainless steel thermal cup, and the brazing sealing structure is simple.
Owner:JIANGSU XINUO INDAL

Machining method of injector partition plate cavity

The invention relates to the field of spacecraft machining, and discloses a machining method of an injector partition plate cavity. The machining method of the injector partition plate cavity comprises the following steps that A1, a fan-shaped groove and a wedge-shaped vertical groove are cutted on the inner circumference of an annular body; an upper cover plate, a lower cover plate and a wedge-shaped insert are machined, the upper cover plate and the lower cover plate is assembled at the fan-shaped groove, finish machining is carried out on the wedge-shaped insert, the wedge-shaped insert is assembled at a vertical groove, and vacuum brazing is carried out to obtain a partition plate cavity body assembly: A2, a ring groove piece is assembled at the inner circumference of the partition plate cavity body assembly, and fixing and brazing are achieved; wire cutting, assembling and brazing are performed on a hollow plate and a corrugated plate to obtain a partition plate; an adapter is wire cutted and assembled with the partition plate to obtain a honeycomb assembly: A3, the upper end of the wedge-shaped insert and the upper end of the annular groove piece are milled to form a sinking table surface, and a compensation block is finish-milled; a square groove is milled in the middle of a reinforcing plate, and brazing filler metal grooves are milled in the two sides of the square groove and the outer end face of the reinforcing plate; the partition plate cavity body assembly, the reinforcing plate, the honeycomb assembly and the compensation block are assembled, fixed and brazed; and finish machining is carried out after discharging, and argon arc welding is carried out on a water connector at a water inlet hole to obtain an injector partition plate cavity.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Brazing method for improving connecting strength of PDC and steel matrix

The invention discloses a brazing method for improving the connecting strength of PDC and a steel matrix. The brazing method comprises the following steps that the drill bit steel matrix and a PDC hard alloy section are pretreated; the pre-treated PDC hard alloy section is subjected to laser etching treatment, then cobalt plating and nickel plating are carried out on the PDC hard alloy section insequence, so that the PDC hard alloy sections form a cobalt-nickel composite coating; a tooth hole is machined in the drill bit steel matrix, and the circumferential surface of the tooth hole is subjected to wire drawing treatment and then washed with acetone; the circumferential surface of the PDC hard alloy section coated with the cobalt-nickel composite coating and the circumferential surface of the tooth hole after wire drawing treatment are coated with elemental boron and nickel-cerium alloy mixed powder; after a brazing filler is placed on the bottom of the tooth hole coated with the elemental boron and the nickel-cerium alloy mixed powder, the PDC hard alloy section is placed into the tooth hole, and then a brazing filler is placed between the PDC and the circumferential surface ofthe tooth hole to obtain a brazing assembly; and the brazing assembly is placed in a resistance furnace for heating, the temperature is cooled to room temperature along with the furnace, then the assembly is taken out, and the high-strength connection of the PDC and the steel matrix is completed. According to the brazing method, the strength of the braze welding head and the service life of the PDC drill bit are prolonged.
Owner:HENAN MECHANICAL & ELECTRICAL VOCATIONAL COLLEGE

Hard alloy drill plate and drill bit

The present invention relates to hard alloy brazing plate and bore bit. The brazing plate has a brazing plate body and locating fins in the same height on two sides of the body to ensure the brazing plate body fixed in the center of the slot for homogeneous brazing seam, high brazing seam strength, the homogeneous elimination of the high temperature stress of the hard alloy brazing plate during the brazing, stable performance, homogeneous strength and no cracking. Or, the brazing plate has symmetrical inward notches on two sides to raise the raise the radial shock resistance and wear resistance of the brazing plate and ensure the homogeneous radial wear. The bore bit with the hard alloy brazing plate embedded in the fixing slot has high product quality, and long service life of driving length up to 800-900.
Owner:姚勋

Brazing method for tungsten carbide die punching head and steel base

The invention relates to a brazing method for a tungsten carbide die punching head and a steel base. According to the brazing method, the big square block brazing face of the steel base is machined and divided into 3*3mm<2> small blocks at intervals, the width of a groove between every two small blocks is preferably 3mm, and the depth of the groove is preferably 2mm; when the tungsten carbide die punching head is brazed on the steel base, the heating temperature of a whole workpiece is smaller than 650 DEG C; high-frequency heated areas are controlled, and after brazing is finished, the workpiece is cooled slowly so that internal stress of the brazing face can be reduced. The brazing method has the advantages that in the process of brazing, the size of the small blocks is very small, and therefore the strain difference of steel and tungsten carbide in the areas is very small; the process of brazing cooling is very balanced, cooling is performed from the edge of each small block to the inside, and due to the small area of each small block, synchronous cooling is basically achieved. Therefore, the stress of the whole brazing face can not be superposed, and the internal stress of brazing is reduced below 10% of the internal stress of the big square block brazing face. In the follow-up machining process, the workpiece can not be cracked and scrapped.
Owner:江西江钨硬质合金有限公司

Overall welding method of complex rectangular spraying pipe

ActiveCN109848498AReduce the difficulty of brazingIncreased difficulty in brazingSoldering auxillary devicesEngineeringFour component
The invention discloses an overall welding method of a complex rectangular spraying pipe. The overall welding method comprises the following steps that according to the design requirement of the complex rectangular spraying pipe to be machined, four components of the spraying pipe are manufactured respectively and then subjected to vacuum brazing; the four components comprise a left side assembly,a right side assembly, an upper portion assembly and a lower portion assembly, wherein the left side assembly and the right side assembly are symmetrical, and the upper portion assembly and the lowerportion assembly are symmetrical; foil-like brazing filler metal is overspread on a first stainless steel base plate, one face, provided with a cooling channel, of a first copper plate faces the foil-like brazing filler metal, and after a tool carries out pressing, vacuum brazing is carried out to obtain the left side assembly and the right side assembly; a cambered surface of a second stainlesssteel base plate is a combination face, the foil-like brazing filler metal is overspread on the cambered surface, then the attachment cambered surface of the second copper plate faces the foil-like brazing filler metal, and after the tool carries out pressing, vacuum brazing is carried out to obtain the upper portion assembly and the lower portion assembly; and all the components are assembled into a rectangular structure, paste-like brazing filler metal is laid on connecting seams, and after pressing, vacuum brazing is carried out to obtain the rectangular spraying pipe overall assembly. According to the method, the parts are machined and subjected to brazing firstly, then overall brazing is carried out, and therefore the machining difficulty is reduced.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Novel intercooler main blade

The invention discloses a novel intercooler main blade. The novel intercooler main blade comprises an intercooler body, a cooling pipeline, a first intercooler main blade body, an air pipeline, a second intercooler main blade body and an intercooler pipeline. The cooling pipeline is inlaid in the intercooler body. The first intercooler main blade body and the second intercooler main blade body are connected to the two sides of the intercooler body correspondingly. The air pipeline is arranged in the intercooler body. The two ends of the air pipeline are connected with the first intercooler main blade body and the second intercooler main blade body correspondingly. The intercooler pipeline is arranged in the intercooler body. The novel intercooler main blade is of a U-shaped structure through inward flanging. The contact area between the intercooler main blade bodies and the intercooler pipeline is increased. Accordingly, the brazing area is increased, and the connecting strength between the intercooler main blade bodies and the intercooler pipeline is enhanced.
Owner:HUBEI WANLIANDA AUTO PARTS

A processing method for anti-shedding and high wear-resistant picks

The invention discloses a processing method of anti-disengagement high-wear-resistance cutting teeth. The processing method mainly comprises the following steps of preparing a soldering flux, wherein the soldering flux comprises the following raw materials in percentage by mass: 8 percent of borax, 20 percent of boric acid and the balance of pure copper powder; coating the soldering flux on the outer surface of a processed cylindrical soldering lug, and then putting the cylindrical soldering lug into a groove of a cutter bit; coating the soldering flux at the bottom and on the outer circle surface of a hard alloy cutter bit, and then putting the hard alloy cutter bit into the cylindrical soldering lug; preheating the cylindrical soldering lug in an incubator with the temperature of 200 DEG C, heating the cylindrical soldering lug in an oven with the temperature of 930 DEG C, and then slowly cooling the cylindrical soldering lug to room temperature; removing the welding flux and oxide skin remaining on the surfaces of the cutting teeth, feeding metal base ceramic alloy powder to the positions, except the hard alloy cutter bit and a cutter handle, on the cutter bit; performing laser scanning; finally performing stress relief annealing on the laser-clad cutting teeth, maintaining the temperature of 200-400 DEG C for 2-4 hours, and then slowly cooling to the room temperature along with a furnace. According to the method, the hard alloy cutter bit is firmer, and the synchronous failure of the cutter handle and the hard alloy cutter bit can be realized. Compared with single laser-clad strengthened cutting teeth, the anti-disengagement high-wear-resistance cutting teeth have the advantage that the service lives can be prolonged by over 3 times.
Owner:北京中纬研科新材料有限公司

An anti-cross-cavity structure between parallel flow channels

The invention discloses an anti-cavity structure between parallel flow channels, which includes a base plate, the top surface of the base plate is connected with a flange, and the bottom surface of the base plate is connected with a cover plate; there are several cavities between the flange and the top surface of the base plate; The bottom of the flange is provided with several strip-shaped grooves; the top surface of the substrate is extended upwards with several second compartment plates, the number of the second compartment plates is equal to the strip-shaped slots of the flange, and the positions correspond; The top plate of the base plate is extended upwards to set the second compartment plate, and a strip-shaped groove is opened on the bottom surface of the flange. When installing, the top of the second compartment plate can be inserted into the strip-shaped groove and passed through the top of the second compartment plate. Brazing with the contact surface of the strip groove greatly increases the brazing area between the two cavities compared with the brazing area between the top surface of the original compartment rib and the flange, avoiding the need for adjacent cavities The medium string cavity between the bodies improves the cooling performance of the combustion chamber.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

EGR cooler and main board thereof

The present invention discloses a main board of an EGR (exhaust gas recirculation) cooler; a set or multiple sets of through holes matched with a cooling pipe are formed in the main board, wherein a turnup is arranged around the main board; and flanges perpendicular to a main board plane are arranged around the through holes and are less than the main board in thickness. Contact area between the main board and the cooling pipe is able to be increased by the flanges to increase braze welding area, so that the main board and the cooling pipe are firmly welded, a deformation failure caused due toexcessive concentration of local stress is avoided, and the EGR cooler is prolonged in service life. The flanges are directly arranged on the through holes of the main board instead of increasing parts, thus the manufacturing cost is not increased on the premise of solving welding fastness. The flanges are less than the main board in thickness, so that a water channel between adjacent flanges isable to be widened, thereby facilitating medium circulation.
Owner:ZHEJIANG YINLUN MACHINERY

A processing method for an injector partition cavity

The invention relates to the field of aerospace device processing, and discloses a method for processing an injector partition cavity, which includes the following steps: A1. Cutting out fan-shaped grooves and wedge-shaped vertical grooves on the inner circumference of the annular body; processing the upper and lower cover plates and Wedge-shaped insert, assemble the upper and lower cover plates at the fan-shaped groove, finish the wedge-shaped insert and assemble it at the vertical groove, and vacuum braze to obtain the bulkhead cavity assembly: A2. Assemble the ring groove in the bulkhead cavity Fix and braze the inner circumference of the main body component; wire cut, assemble and braze the hollow plate and corrugated plate to obtain the partition; wire cut the adapter, assemble it with the partition and braze to obtain the honeycomb component: A3. End milling on inserts and ring groove parts to process sinking table, fine milling compensation block; milling square groove in the middle of the reinforcement plate, and milling solder grooves on both sides of the square groove and the outer end face of the reinforcement plate; assemble, fix and braze Weld the diaphragm chamber body assembly, reinforcement plate, honeycomb assembly and compensation block; finish machining after being released from the furnace, and argon arc weld the water joint at the water inlet to obtain the injector diaphragm chamber.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

A vacuum brazing method for workpiece joints based on strength compensation

The invention relates to the technical field of workpiece processing and maintenance, and discloses a vacuum brazing method for workpiece joints based on strength compensation, which includes the following steps: a. Assembling two workpieces to be processed or repaired so that their contact surfaces are flush; b. Determine the compensation block material according to the material of the two workpieces; c. Calculate the thickness B and length C of the compensation block according to the size of the two workpieces, and process the compensation block; d. Set up and compensate the joints of the two workpieces respectively Groove matching the size of the block; e. Apply solder to the bottom of the groove, then place the compensation block, position the compensation block with burrs, and then inject solder into the gap between the groove and the compensation block; f. Put the assembled compensation block The workpiece is vacuum brazed in a vacuum brazing furnace; e. Finishing the brazed workpiece to ensure that it reaches the standard size. The invention increases the brazing area by arranging a compensation block between the joints of two workpieces that need to be brazed, ensures the strength of the workpieces after processing and maintenance, and increases the service life of the workpieces.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Integrated laser in-situ auxiliary turning device

The method is applied to the field of ultra-precision machining and used for machining materials difficult to machine. The invention particularly relates to an integrated laser in-situ auxiliary turning device. The integrated laser in-situ auxiliary turning device is composed of a tool rest structure design part and a laser light path system design part. Wherein the knife rest structure design comprises a knife rest mounting bottom plate structure design, a knife rest mounting cover plate structure design and a sleeve structure design; the design of the laser light path system comprises the design of a laser adjusting module, the design of a reflection adjusting module and the design of a focusing adjusting module. According to the device, the incident position and the incident angle of laser can be adjusted according to factors such as a diamond cutter and machining requirements, and the size and the position of a laser spot are adjusted; the device adopts a modular design, and is convenient to adjust and install. Meanwhile, the device has the advantage of being high in laser energy utilization rate, off-site and in-site integration is achieved, and a solid foundation is laid for research work in the laser-assisted aspect.
Owner:CHANGCHUN UNIV OF SCI & TECH

A kind of preparation method of wind tunnel heater containing special-shaped air pipe

The invention discloses a method for preparing a wind tunnel heater with a special-shaped air pipe, which includes the following operations: processing fluid nozzles, special-shaped air pipes, air pipes and a shell; sequentially assembling the liquid nozzle, special-shaped air pipes, and air pipes at the assembly position of the shell; Processing the first partition, opening a collecting tank for diverting the solder on the first partition; passing the first partition through the liquid nozzle, special-shaped air pipe, and air pipe and assembling it on the housing to obtain an assembly assembly; Place the assembled components in a vacuum brazing furnace and perform vacuum brazing to obtain a brazed component; process the second partition, assemble the second partition on the first partition and the shell, and then place the special-shaped air pipe reinforcement ring The trachea reinforcement ring and the liquid nozzle reinforcement ring are assembled on the second partition; after the assembly is completed, the cover plate groove is processed, and the cover plate is assembled into the cover plate groove to obtain a heater assembly; the heater assembly is vacuum brazed. The invention reduces welding difficulty and ensures product quality by adjusting the brazing structure.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

A processing method for thin-walled complex cavity

The invention relates to the technical field of workpiece processing, and discloses a processing method for a thin-walled complex cavity, which includes the following steps: S1. Splitting the workpiece into multiple layers according to the internal flow channel structure, so that each layer becomes an independent cavity; S2 .Split each cavity into a base plate and a cover plate, set a runner groove on the base plate, process a cover plate matching the runner groove, and process chamfers at the top corners of the cover plate; S3. Clean and polish each The cover plate and the base plate of each cavity, respectively assemble the cover plate and the base plate, and inject solder into the fiber seam along the chamfer of the cover plate; S4. Put each cavity into a vacuum furnace for vacuum brazing; S5. Finishing The surface of each cavity; S6. Clean and polish each cavity, and assemble it into a workpiece, and inject solder into the weld; S7. Put the workpiece into a vacuum furnace for vacuum brazing; S8. Finish the workpiece after brazing . The method of vacuum brazing processes thin-walled complex cavity workpieces, realizes the simultaneous welding of multiple individual complex cavities and the overall welding of the workpiece, and meets the size and precision requirements of the workpiece.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

A Whole Welding Method of Complicated Rectangular Nozzle

ActiveCN109848498BReduce the difficulty of brazingIncreased difficulty in brazingSoldering auxillary devicesSS - Stainless steelMaterials science
The invention discloses a method for integrally welding complex rectangular nozzles, which comprises the following steps: according to the design requirements of the complex rectangular nozzles to be processed, vacuum brazing is carried out after manufacturing the complex rectangular nozzles according to four-part assemblies; the four-part assemblies include Symmetrical left and right components, as well as symmetrical upper and lower components; the first stainless steel substrate is covered with foil-shaped solder, and the side of the first copper plate provided with cooling channels faces the foil-shaped solder, The left and right components are vacuum-brazed after being pressed by tooling; the curved surface of the second stainless steel substrate is used as the joint surface, and foil-shaped solder is spread on it, and then the second copper plate is pasted with the curved surface facing the foil Shaped brazing material, vacuum brazed upper and lower components after pressing with tooling; assemble each component into a rectangular structure, lay paste solder at the connection seam, and vacuum braze the overall assembly of the rectangular nozzle after pressing. The present invention adopts partial processing and brazing and then overall brazing, which reduces the difficulty of processing.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Machining method of K-shaped partition plate cavity

The invention relates to the technical field of spaceflight precision machining, and discloses a machining method of a K-shaped partition plate cavity, which comprises the following steps: A1, machining a partition plate and a three-way adapter, and assembling the adapter and the partition plate; fixing the adapter and the partition plate through a partition plate tool, and conducting vacuum brazing to obtain a K-shaped partition plate assembly; A2, machining a fan-shaped water tank, a square runner hole and a flow hole which are communicated with the water inlet hole in the body; wire-cutting a plurality of annular ribs, wherein the annular ribs are assembled on the inner end face of the body; fixing the ring ribs and the body by using a body tool, and conducting vacuum brazing to obtain a body assembly; A3, cutting the body assembly into a body inner ring and a body outer ring; enabling the upper and lower end faces of the inner ring and the ring rib of the body to be respectively subjected to finish turning to form a sinking table surface and finish milling to form a compensation block; roughly turning the reinforcing block; assembling a K-shaped partition plate assembly, the reinforcing block and the compensation block on the inner ring of the body; after fixing by a cavity tool, conducting vacuum brazing to obtain a K-shaped partition plate sub-cavity; and A4, conducting argon arc welding on the outer ring of the body on the periphery of the K-shaped partition plate cavity, and conducting finish machining to obtain the K-shaped partition plate cavity.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Welding forming method of the outer ring inlet and outlet water channel of the heat exchange honeycomb structure

The invention belongs to the technical field of precision machining, and discloses a welding and forming method for the inlet and outlet water channels of the outer ring of the heat exchange honeycomb structure. The butt joint and limit sinking are used for brazing to position the insert and increase the brazing area, thereby improving the welding strength; then the insert, upper cover and lower cover are processed separately. According to the corresponding assembly steps, brazing is used to weld the insert and the fan-shaped groove butt joint to reduce the deformation of large-depth welding; the upper cover, the lower cover and the insert are convexly welded by argon arc welding. The platform is welded to the limit sunken platform of the fan-shaped groove. At the same time, partial welding with argon arc welding can ensure the welding strength between the fan-shaped groove and the upper and lower cover plates. Not only can the workpiece meet the welding strength requirements, but also the thermal deformation of the workpiece is small due to the slow heating of the whole during the welding process, effectively avoiding the distortion and deformation of the workpiece.
Owner:XIAN YUANHANG VACUUM BRAZING TECH

Automobile all-aluminum intercooler

The invention relates to an automobile all-aluminum intercooler which comprises a core and air chambers connected to the two ends of the core. The core comprises a main sheet and side boards connectedwith the main sheet. The main sheet comprises a main sheet body and a turned edge structure arranged on the periphery of the main sheet body, and the turned edge structure is in fixed and attached connection with assembly connecting faces of the air chambers. Compared with the prior art, the automobile all-aluminum intercooler has the advantages of being high in product quality, high in percent of pass, simple in assembly process, capable of saving manpower and material resources, beautiful in appearance, high in economic benefit and the like.
Owner:SHANGHAI DELANG AUTO PARTS MFG

Manufacturing method of coiled pipe heat exchanger core

InactiveCN113414558AGuaranteed Assembly DimensionsGuaranteed fit clearanceSoldering apparatusLap jointEngineering
The invention discloses a manufacturing method of a coiled pipe heat exchanger core. The manufacturing method comprises the following steps that coiled pipes, an upper plate, a cover plate, an oil collecting plate and a plurality of partition plates are machined respectively, and lap joints are machined on the upper plate and the cover plate; an assembly tool with a guide cone is inserted into an opening in the upper end of each coiled pipe, a lower plate and the plurality of partition plates penetrate through the guide cones to be assembled on the coiled pipes under the guidance of the assembly tools, and the positions between the lower plate and the partition plates are positioned through positioning tools; the to-be-brazed positions of the coiled pipes and the upper plate are coated with brazing filler metal; the cover plate is assembled on the upper plate, the oil collecting plate and connectors are welded into an oil collecting plate assembly, and the oil collecting plate assembly is assembled on the coiled pipes through the assembly tools; the to-be-brazed positions of the coiled pipes and the oil collecting plate assembly are coated with brazing filler metal; and brazing tools are additionally arranged on the periphery of a heat exchanger core body assembly, and the heat exchanger core body is placed in a vacuum brazing furnace to be subjected to vacuum brazing. According to the manufacturing method, by designing the assembly tools, the positioning tools and the brazing tools, the manufacturing difficulty is overcome, and the machining difficulty is reduced.
Owner:XIAN YUANHANG VACUUM BRAZING TECH
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