A silk-covered wire
hardness change
trend prediction and evaluation method belongs to the technical field of material performance evaluation, and comprises the following steps: acquiring a
surface strain value and a core strain value of a silk-covered wire in a bending process, calculating a
strain difference value, synchronously acquiring bending
radius,
grain boundary migration distance and microcrack
initiation distribution data, and constructing a comprehensive damage
data set; a
dislocation density cumulant mapping relation is established according to the
strain difference value, and the hardening degree grade is determined; the surface damage depth is calculated by combining the
grain boundary migration distance and the microcrack
initiation distribution data, and the microcrack
initiation probability is determined; and performing
correlation analysis on the microcrack initiation probability and the bending
radius, determining the position of a
softening turning point, dynamically adjusting the
hardness prediction range, performing bending life
simulation, and outputting a residual
life evaluation result. The full-chain analysis from microscopic damage to macroscopic life prediction is realized, the reliability evaluation precision of the silk-covered wire in a high-stress environment is remarkably improved, and a scientific basis is provided for
preventive maintenance.