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High-strength polyurethane plate as well as processing technology and application thereof

A processing technology, polyurethane technology, applied in the field of materials, can solve the problems of PU lightweight foam easy to delaminate, cumbersome production process, lack of application value, etc., to achieve the effect of saving manpower, good molding effect, and surface bonding

Inactive Publication Date: 2021-03-26
宁波耀众模塑科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing technology, the polyurethane sheet needs a certain thickness to ensure its strength and toughness. Based on this defect, especially the polyurethane sheet within 2mm is very brittle and has poor toughness, which lacks application value in many scenarios
[0003] For example, car sun visors, in order to achieve better toughness and strength, usually adopt the hot pressing method to produce car sun visors, that is to say, the raw material of traditional car sun visors is PU lightweight foam. Apply polyurethane glue through the equipment, then put glass fiber felt on both sides of the foam board, then put hot cloth, finally put the front fabric on the front, put the back fabric on the back, and then put it on a high-temperature press, after 150°C High-temperature 20Mpa pressure extrusion for about 120 minutes to form, and finally cut and trimmed to make finished products, but this production method is cumbersome, requires a lot of raw materials, and the amount is also large, and the process is cumbersome, requiring high-temperature pressing and molding, and the cost is high. Moreover, about 6 people are needed to complete the production process, which results in high labor costs and low production efficiency.
Moreover, when the fabric is compounded, it is easy to produce wrinkles or even glue seepage, especially when forming some concave-convex surfaces, it is not easy to fit. In addition, the PU light foam is easy to delaminate for this structure of the board, resulting in a low pass rate , can only reach about 90%, and it is easy to deform after molding and curing

Method used

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Examples

Experimental program
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Effect test

Embodiment Construction

[0019] The present invention will be further described below with regard to specific embodiment:

[0020] A high-strength polyurethane board comprises a reinforced core layer, the upper and lower surfaces of the reinforced core layer are laminated with an upper surface layer and a lower surface layer respectively, and the reinforced core layer is formed by foaming polyurethane foam material mixed with glass fiber short fibers. The high-strength polyurethane sheet of the present invention has a simple structure and is easy to shape, and the surface layer on the surface is not easy to wrinkle, and the layers are not easy to be delaminated, and the strength is high, the toughness is sufficient, and it is not easy to deform. In this embodiment, preferably, the length of the glass fiber staple is about 3mm, preferably no more than 5mm, and the fastness and strength thereof are improved by mixing the glass fiber staple in the polyurethane foam. And, upper surface layer and lower sur...

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PUM

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Abstract

The invention discloses a high-strength polyurethane plate as well as a processing technology and application thereof. The high-strength polyurethane plate comprises a reinforcing core layer, an uppersurface layer and a lower surface layer are attached to the upper surface and the lower surface of the reinforcing core layer respectively, and the reinforcing core layer is formed by foaming a polyurethane foaming material mixed with glass fiber short fibers. The high-strength polyurethane plate is simple in structure, high in strength, convenient to form, good in forming effect, capable of enabling the surface to be more attached, simple in machining process and capable of greatly reducing the production cost.

Description

Technical field: [0001] The invention relates to the field of materials, in particular to a high-strength polyurethane plate and its processing technology and application. Background technique: [0002] In the prior art, the polyurethane sheet needs a certain thickness to ensure its strength and toughness. Based on this defect, especially the polyurethane sheet within 2mm is very brittle and has poor toughness, which lacks application value in many scenarios. [0003] For example, car sun visors, in order to achieve better toughness and strength, usually adopt the hot pressing method to produce car sun visors, that is to say, the raw material of traditional car sun visors is PU lightweight foam. Apply polyurethane glue through the equipment, then put glass fiber felt on both sides of the foam board, then put hot cloth, finally put the front fabric on the front, put the back fabric on the back, and then put it on a high-temperature press, after 150°C High-temperature 20Mpa p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/02B32B27/12B32B27/32B32B27/40B32B7/12B32B27/20B32B33/00C08K7/14C08L75/04B29C44/60B29C65/48B29D7/00
CPCB32B5/022B32B5/18B32B7/12B32B27/20B32B33/00C08K7/14B29D7/00B29C44/60B29C65/48B32B2262/0253B32B2266/0278B32B2307/558B32B2605/08B32B2605/003B32B2419/04B32B2479/00B32B2419/00C08L75/04
Inventor 陈峻崔青天
Owner 宁波耀众模塑科技有限公司
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