ABS improved hollow plate and preparation method thereof

A hollow plate, ABS resin technology, applied in the field of materials, can solve the problems of inconvenient recycling of silicon materials and backing plates, inability to reduce costs, affecting cutting efficiency, etc., to improve the internal mass molecular arrangement and hardness, reduce processing costs, and prolong The effect of the cleaning cycle

Inactive Publication Date: 2021-04-30
句容协鑫光伏科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the current cost structure, the proportion of line liquid cost is gradually decreasing, the marginal effect of traditional control to reduce line liquid cost is prominent, and the effect is getting weaker and weaker, while the proportion of auxiliary materials to cost is gradually increasing, especially monocrystalline silicon wafers. Studying the cutting shape of diamond wire in the process of cutting single crystal silicon wafers on LC special machine, it is found that cutting has a great impact on the yield rate, and the yield rate affects the cost to a large extent. In order to solve the problem of cutting yield rate, the existing technology Hollow cutting boards are usually used, and a square cavity is added to the cutting board to form a hollow board. The use of a hollow structure reduces the cost of materials by more than 30%. The high-quality rate of the chip can effectively improve the production efficiency, but the existing hollow plate adopts a square cavity, which is easy to cause the diamond wire to get stuck during cutting, which affects the cutting efficiency.
[0003] In addition, most of the backing boards used for diamond wire silicon wafer cutting are polyester and plastic: the specificity of polyester backing boards is 1.5-2.0g / cm 3 , prone to breakage, broken wires, sticky wires, high cutting rate and inconvenient recycling of silicon materials and backing boards; the specific gravity of plastic boards is relatively light, at 1-1.2g / cm 3 , but the cost is high, these problems make it impossible to reduce the cost and improve the production efficiency when the product is manufactured

Method used

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  • ABS improved hollow plate and preparation method thereof
  • ABS improved hollow plate and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Example 1: First, 70 parts of Chimei ABS (757) resin particles, 28 parts of PMMA (CM205) resin particles, 1 part of antibacterial agent (DXN-LT30), and 1 part of antioxidant (168) were put into the heating and mixing equipment, and the temperature was constant. Stir at 80°C for 30-60 minutes to mix the materials evenly and remove moisture; then put them into a twin-screw granulator for granulation for later use; send the granulated materials to the counter-rotating twin-screw sheet extruder by vacuum pumping For the transfer hopper above, the temperature of the hopper needs to be constant at 80°C, the temperature of the temperature zone of the extruder is set at 195°C, the temperature of the discharge die head is at 168°C, the feeding speed of the feeder is 45HZ, and the traction speed is 1.1m / min. The thickness of the skin and the thickness of the ribs meet the standards; after being pulled to the positioner, it is cut according to the required length; then it is trimme...

Embodiment 2

[0029] Embodiment 2: At first 75 parts of ABS (275) resin particles, 23 parts of PMMA (304E) resin particles, 1 part of antibacterial agent (DXN-LT30), 1 part of antioxidant (168) are dropped into heating mixing equipment, constant temperature 80 Stir at ℃ for 30-60 minutes to make the materials evenly mixed and remove moisture; then put them into a twin-screw granulator for granulation for later use; send the granulated materials to the counter-rotating twin-screw plate extruder by vacuum pumping The transfer hopper, the hopper needs to be kept at a constant temperature of 80°C, the temperature of the extruder temperature zone is set at 195°C, the temperature of the discharge die head temperature zone is 168°C, the feeding speed of the feeder is 45HZ, and the traction speed is 1.1m / min to ensure the skin of the board. The thickness and rib thickness meet the standards; after being pulled to the locator, cut according to the required length; then the edge is trimmed by the trim...

Embodiment 3

[0030] Embodiment 3: first put 70 parts of ABS (757) resin particles, 28 parts of PMMA (CM205) resin particles, 1 part of antibacterial agent (VK-G01C), 1 part of antioxidant (1010) into heating and mixing equipment, constant temperature 80 Stir at ℃ for 30-60 minutes to make the materials evenly mixed and remove moisture; then put them into a twin-screw granulator for granulation for later use; send the granulated materials to the counter-rotating twin-screw plate extruder by vacuum pumping The transfer hopper, the hopper needs to be kept at a constant temperature of 80°C, the temperature of the temperature zone of the extruder is set at 205°C, the temperature of the discharge die head temperature zone is 175°C, the feeding speed of the feeder is 45HZ, and the pulling speed is 1.1m / min to ensure the skin of the board The thickness and rib thickness meet the standards; after being pulled to the locator, cut according to the required length; then the edge is trimmed by the trimm...

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Abstract

The invention discloses an ABS improved hollow plate and a preparation method thereof. The hollow plate provided by the invention is prepared from the following components in parts by weight: 60 to 80 parts of ABS resin, 18 to 40 parts of PMMA resin, 0.5 to 2 parts of an antibacterial agent and 0.3 to 3 parts of an antioxidant. The material of the hollow plate is improved, proper hardness and brittleness temperature resistance are guaranteed, meanwhile, mass molecule arrangement of internal materials is studied, the ABS resin contains side phenyl, cyano and unsaturated double bonds, PMMA has polar side methyl and ester groups, and beneficial conditions are provided for blending grafting of ABS resin and PMMA. Internal mass molecule arrangement and hardness are improved, and wire clamping caused by plastic sheet cutting due to deformation of the plate after high temperature is avoided.

Description

technical field [0001] The invention relates to the field of materials, in particular to an ABS improved hollow board and a preparation method thereof. Background technique [0002] In the current cost structure, the proportion of line liquid cost is gradually decreasing, the marginal effect of traditional control to reduce line liquid cost is prominent, and the effect is getting weaker and weaker, while the proportion of auxiliary materials to cost is gradually increasing, especially monocrystalline silicon wafers. Studying the cutting shape of diamond wire in the process of cutting single crystal silicon wafers on LC special machine, it is found that cutting has a great impact on the yield rate, and the yield rate affects the cost to a large extent. In order to solve the problem of cutting yield rate, the existing technology Hollow cutting boards are usually used, and a square cavity is added to the cutting board to form a hollow board. The use of a hollow structure reduce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L55/02C08L33/12C08K3/015C08K5/526C08K5/134B29C48/07
CPCC08L55/02B29C48/022B29C48/07C08L2201/08
Inventor 王涛朱超宋保业李元
Owner 句容协鑫光伏科技有限公司
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