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Manufacturing technology for axisymmetric nozzle of conventional hypersonic wind tunnel

An axisymmetric nozzle and hypersonic technology, which is applied in the field of conventional hypersonic wind tunnel axisymmetric nozzle manufacturing process, can solve the problems of processing difficulty, delay in wind tunnel test ability, and unqualified nozzle velocity field indicators.

Active Publication Date: 2021-05-18
中国空气动力研究与发展中心超高速空气动力研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] A complete set of nozzles is generally very long and cannot be processed as a whole. The nozzles need to be designed and processed in sections, and finally assembled into a complete set of nozzles; conventional hypersonic wind tunnel nozzles are difficult to process, and the processing The cycle is long, and a set of nozzles requires a long service life
The manufacturing process of nozzles in different production units is different, and the velocity field index of the processed nozzles is often unqualified, which leads to the scrapping of the nozzles and the need for re-feeding and processing, resulting in a large loss of funds and delaying the formation of wind tunnel test capabilities

Method used

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  • Manufacturing technology for axisymmetric nozzle of conventional hypersonic wind tunnel
  • Manufacturing technology for axisymmetric nozzle of conventional hypersonic wind tunnel
  • Manufacturing technology for axisymmetric nozzle of conventional hypersonic wind tunnel

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Embodiment 1

[0060] The purpose of the present invention is to finally achieve good results in the production and processing of the axisymmetric profile nozzle in a hypersonic wind tunnel through a good process route and control strategy, to realize that the nozzle has good velocity field quality performance, and to reduce the manufacturing risk in the processing process Repeated with the processing process.

[0061] Conventional hypersonic wind tunnel axisymmetric surface nozzles are generally divided into throat section and diffusion section in terms of structure. The throat section can be divided into multiple sections according to its length and processing difficulty, generally made of forgings; It can be divided into multiple sections according to its length and processing difficulty, and it is determined whether to use forging or steel plate rolling according to the minimum diameter of each diffusion section. Generally speaking, when the minimum diameter is greater than Ф500mm, the r...

Embodiment 2

[0092] Such as Figure 9 , 10 As shown, a nozzle with a diameter of 2 meters at the outlet of a hypersonic wind tunnel has a total length of 12635 mm and is divided into 7 sections for processing. According to the manufacturing process of the present invention, a good manufacturing effect has been obtained, and the processing deviation of the inner surface is better than ± 0.03mm, and the coaxiality accuracy reaches Ф0.4mm. After the wind tunnel flow field calibration and debugging inspection, the maximum Mach number deviation is less than 1%, which meets the relevant requirements of the national military standard.

Embodiment 3

[0094] Such as Figure 11 , 12 As shown, a nozzle with a diameter of 1 meter at the exit of a hypersonic wind tunnel has a total length of 5615mm and is divided into 4 stages of processing. According to the manufacturing process route and measures of the present invention, a good manufacturing effect has been obtained, and the processing deviation of the inner surface is uniform. It is better than ±0.03mm, and the coaxiality accuracy reaches Ф0.2mm. After the wind tunnel flow field calibration and debugging inspection, the maximum Mach number deviation is less than 1%, which meets the relevant requirements of the national military standard.

[0095] To sum up, adopting the measures of this invention to eliminate various residual stresses generated in the manufacturing process effectively eliminates the continuous deformation of the nozzle and the change of the velocity field caused by the existence of residual stress in the later use of the nozzle. The problem of non-repetiti...

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Abstract

The invention discloses a manufacturing technology of an axisymmetric nozzle of a conventional hypersonic wind tunnel. The manufacturing technology comprises the processes of manufacturing of a nozzle blank piece, machining of a part section, detecting and assembling of the nozzle, through control on the important links of controlling nozzle product manufacturing residual stress elimination, inner molded surface machining precision, inner molded surface roughness, nozzle coaxiality, nozzle assembling clearance, connection difference treatment and the like, the deviation between the inner molded surface of the manufactured nozzle and the theoretical molded surface meets the precision requirement, it is ensured that the nozzle obtains the velocity field quality meeting the national military standard requirement, and the manufacturing risk and the repetition of the machining process in the machining process are reduced. The manufacturing technology has already been applied to manufacturing of axisymmetric molded surface nozzles of phi 0.5 m magnitude, phi 1 m magnitude and phi 2 m magnitude, and the maximum Mach number deviation in a uniform area of a velocity field of the nozzle is smaller than 1% of the national military standard requirement.

Description

technical field [0001] The invention relates to the field of conventional hypersonic wind tunnel equipment manufacturing, in particular to a conventional hypersonic wind tunnel axisymmetric nozzle manufacturing process. Background technique [0002] The conventional hypersonic wind tunnel is a ground simulation test equipment for the development of hypersonic vehicles and aerodynamic research. It is an important infrastructure for the aerodynamic design, optimization, verification and assessment of national major models to meet the long-term strategic needs of the national defense and aerospace industry. . [0003] The axisymmetric profile nozzle is a core component of a hypersonic wind tunnel. The quality and performance of its velocity field directly determines the flow field performance of the wind tunnel, which is directly related to the accuracy and accuracy of the aircraft test data, and thus the flight performance of the aircraft. and flight safety. [0004] The qua...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 孙启志杨波巣根明凌岗范孝华
Owner 中国空气动力研究与发展中心超高速空气动力研究所
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