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Magnetorheological polishing device and polishing method with dynamically superposed magnetic fields

A magnetorheological polishing and dynamic technology, which is applied in the direction of grinding drive device, grinding/polishing equipment, surface polishing machine tool, etc., can solve the problems such as difficulty in generating dynamic magnetic field, low polishing efficiency, and poor dynamic uniformity of dynamic magnetic field. Achieve the effect of small difference in surface properties of the machined surface

Pending Publication Date: 2021-07-02
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the traditional magnetorheological polishing belongs to point contact polishing, it is necessary to control the polishing wheel to scan along the workpiece surface according to a certain trajectory to realize the processing of the entire surface, resulting in low polishing efficiency. Certain measures need to be taken to improve the efficiency of magnetorheological polishing
[0003] Chinese patent CN201911422110.6 discloses a dynamic magnetic field magneto-rheological polishing device and polishing method, which uses ultrasound to assist in increasing the chemical reaction rate to improve polishing efficiency, and realizes dynamic changes in the magnetic field of the polishing disc through the connection and disconnection of the unit magnetic circuit , but this solution has poor dynamic uniformity of the dynamic magnetic field generated by turning on and off the unit magnetic circuit, and the multiple unit magnetic circuits are driven by the same second motor, so it is difficult to generate a complex and poorly regular dynamic magnetic field, which is not conducive to ionization The renewal and self-sharpening of abrasives is not conducive to improving the surface morphology after polishing

Method used

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  • Magnetorheological polishing device and polishing method with dynamically superposed magnetic fields
  • Magnetorheological polishing device and polishing method with dynamically superposed magnetic fields
  • Magnetorheological polishing device and polishing method with dynamically superposed magnetic fields

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Experimental program
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Effect test

Embodiment 1

[0040] Such as figure 1 , figure 2 As shown, a magneto-rheological polishing device with dynamic superposition of magnetic fields includes a machine tool 1, a frame 2 arranged on the top of the machine tool 1, a first drive assembly 41, a second drive assembly 42, a dynamic magnetic field generating assembly 3, and a workpiece mounting assembly 6 and the polishing disk assembly 5, the dynamic magnetic field generating assembly 3, the polishing disk assembly 5 and the workpiece mounting assembly 6 are all installed on the frame 2, the dynamic magnetic field generating assembly 3, the polishing disk assembly 5 are respectively connected with the first driving assembly 41, the second driving assembly The assembly 42 is connected, the polishing disc assembly 5 is located above the dynamic magnetic field generating assembly 3, the polishing disc assembly 5 contains a magneto-rheological polishing liquid 54, the workpiece mounting assembly 6 can extend into the polishing disc assem...

Embodiment 2

[0059] The difference between this embodiment and Embodiment 1 is that, if Figure 10 , Figure 11As shown, every adjacent three dynamic magnetic field generating assemblies 3 form a group, and are evenly distributed on the frame 2 with the main shaft 53 as the center. The first drive assembly 41 also includes a first transfer shaft 413, a first sun gear 414 With the first gear 415 and coupling 416, the first motor 411 is connected to the first transfer shaft 413 through the elastic coupling 412, and the first transfer shaft 413 is connected to the first central gear 414 through a pin, and the first central gear 414 It is connected with the three first gears 415 of the same group, and the three first gears 415 of the same group transmit power to the power shaft 34 of the three dynamic magnetic field generating assemblies 3 of the same group respectively through the coupling 416, so as to realize the The dynamic magnetic field generating assembly 3 rotates synchronously. At th...

Embodiment 3

[0064] This embodiment is an embodiment of the polishing method of the magnetorheological polishing device in which the magnetic field is dynamically superimposed in the above embodiments, and includes the following steps:

[0065] (1) The workpiece to be processed is installed on the machine tool spindle 61, and the working gap between the workpiece to be processed and the polishing disc 51 is adjusted through the machine tool 2;

[0066] (2) configure the magnetorheological polishing fluid 54 and pour the magnetorheological polishing fluid 54 into the polishing disc 51;

[0067] (3) Start a plurality of first motors 411 to drive the internal structure rotation of a plurality of dynamic magnetic field generating assemblies 3 to generate a dynamic magnetic field;

[0068] (4) Start the second motor 421 to drive the polishing disc 51 to rotate;

[0069] (5) Start the machine tool spindle 61 to drive the workpiece to be processed to rotate, so as to achieve uniform polishing on...

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Abstract

The invention relates to the technical field of ultra-precision machining, in particular to a magnetorheological polishing device and polishing method with dynamically superposed magnetic fields. The device comprises a machine tool, a rack arranged at the top of the machine tool, a first driving assembly, a second driving assembly, a dynamic magnetic field generating assembly, a workpiece mounting assembly and a polishing disc assembly; the dynamic magnetic field generating assembly, the polishing disc assembly and the workpiece mounting assembly are arranged on the rack, magnetorheological polishing liquid is contained in the polishing disc assembly, and the workpiece mounting assembly can stretch into the polishing disc assembly; and the dynamic magnetic field generating assembly comprises a rotating assembly connected with the first driving assembly, inclined magnetic poles arranged at the top of the rotating assembly and a center magnetic pole, the inclined magnetic poles are obliquely arranged, and the inclined magnetic poles and the central magnetic pole generate the magnetic fields and jointly act on the magnetorheological polishing liquid. According to the magnetorheological polishing device and polishing method with the dynamically superposed magnetic fields, the dynamic magnetic fields with dynamic uniformity are generated through the inclined magnetic poles, rearrangement of magnetic chain strings is achieved, updating and self-sharpening of grinding materials are achieved, and uniform and ultra-smooth plane polishing of workpieces is achieved.

Description

technical field [0001] The invention relates to the technical field of ultra-precision machining, and more specifically, to a magnetorheological polishing device and a polishing method with dynamic superposition of a magnetic field. Background technique [0002] With the increasingly wide application of optoelectronic and microelectronic devices, higher requirements are put forward for the quality of related components, and it is necessary to maximize the processing quality in the processing process. Magneto-rheological polishing technology is a kind of technology based on the magnetorheological effect. A new type of optical surface processing method, the processing process is to use the high-viscosity, low-fluidity "flexible polishing film" formed by the magnetorheological working fluid under the high-gradient magnetic field to remove a small amount of material on the surface of the workpiece without causing subsurface damage , suitable for curved surface processing and oth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00B24B29/02B24B41/02B24B41/04B24B41/06B24B47/12B24B47/22B24B57/02
CPCB24B1/005B24B29/02B24B41/02B24B41/04B24B41/06B24B47/12B24B47/22B24B57/02
Inventor 梁智镔阎秋生潘继生
Owner GUANGDONG UNIV OF TECH