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Cordierite-based glass ceramic combined silicon carbide ceramic material and preparation method thereof

A technology of silicon carbide ceramics and glass-ceramics, applied in the field of ceramic materials, can solve the problems of reducing liquid phase, unfavorable liquid phase sintering, and no silicon carbide, and can reduce the sintering temperature, which is beneficial to popularization and application and industrial technology, and improves the The effect of chemical compatibility

Active Publication Date: 2021-08-20
JINGDEZHEN CERAMIC INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, at present, domestic and foreign scholars report sintering at a relatively high temperature range. Since cordierite crystals have been precipitated during the heating process, the content of the liquid phase has been reduced, which is not conducive to liquid phase sintering. Therefore, it is necessary to develop cordierite that can be sintered at low temperature. Bluestone-based glass-ceramic binder to improve the performance of silicon carbide ceramic materials
So far, there have been no reports of cordierite-based glass-ceramic binders for low-temperature sintering of silicon carbide

Method used

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  • Cordierite-based glass ceramic combined silicon carbide ceramic material and preparation method thereof

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Embodiment 1

[0023] 1. In this embodiment, a cordierite-based glass-ceramic bonded silicon carbide ceramic material includes a base material and a binder. The base material is composed of cordierite-based glass-ceramic powder (particle size 75 μm) 30 wt%, oxidation pretreated silicon carbide Aggregate 70wt% (made from silicon carbide aggregates oxidized at 1000°C for 2 hours, 30wt% with a particle size of 30 mesh, 10wt% with a particle size of 80 mesh, 10wt% with a particle size of 120 mesh, and 20wt% with a particle size of 325 mesh). Among them, the composition of cordierite-based glass-ceramic powder is MgO 17wt%, Al 2 o 3 22 wt%, SiO 2 60 wt%, Li 2 O 1 wt%. The binding agent is a PVA solution with a concentration of 5wt%, and its dosage is 8wt% of the base material.

[0024] 2. The preparation method of the cordierite-based glass-ceramic bonded silicon carbide ceramic material in this embodiment, the steps are as follows:

[0025] (1) After mixing according to the composition rati...

Embodiment 2

[0029] 1. In this embodiment, a cordierite-based glass-ceramic bonded silicon carbide ceramic material includes a base material and a binder. The base material is composed of cordierite-based glass-ceramic powder (particle size 35 μm) 20 wt%, oxidation pretreated silicon carbide Aggregate 80wt% (made from silicon carbide aggregates oxidized at 1100°C for 1 hour, 40wt% with a particle size of 30 mesh, 10wt% with a particle size of 50 mesh, 10wt% with a particle size of 200 mesh, and 20wt% with a particle size of 325 mesh). Among them, the composition of cordierite-based glass-ceramic powder is MgO 15wt%, Al 2 o 3 25 wt%, SiO 2 57 wt%, Li 2 O 3wt%. The binding agent is a PVA solution with a concentration of 5wt%, and its dosage is 12wt% of the base material.

[0030] 2. The preparation method of the cordierite-based glass-ceramic bonded silicon carbide ceramic material in this embodiment, the steps are as follows:

[0031] (1) After mixing according to the composition ratio...

Embodiment 3

[0035] 1. In this embodiment, a cordierite-based glass-ceramic bonded silicon carbide ceramic material includes a base material and a binder. The base material is composed of cordierite-based glass-ceramic powder (particle size 10 μm) 5 wt%, oxidation pretreated silicon carbide Aggregate 95wt% (made from silicon carbide aggregates oxidized at 1000°C for 2 hours, 35wt% with a particle size of 30 mesh, 10wt% with a particle size of 60 mesh, 10wt% with a particle size of 120 mesh, and 40wt% with a particle size of 325 mesh). Among them, the composition of cordierite-based glass-ceramic powder is MgO 18wt%, Al 2 o 3 25 wt%, SiO 2 56 wt%, Li 2 O 1 wt%. The binding agent is a PVA solution with a concentration of 5wt%, and its dosage is 10wt% of the base material.

[0036] 2. The preparation method of the cordierite-based glass-ceramic bonded silicon carbide ceramic material in this embodiment, the steps are as follows:

[0037] (1) After mixing according to the composition rati...

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Abstract

The invention discloses a cordierite-based glass ceramic combined silicon carbide ceramic material, which comprises a base material and a binding agent, wherein the base material comprises 10-30 wt% of cordierite-based glass ceramic powder and 70-90 wt% of oxidation pretreatment silicon carbide aggregate, the cordierite-based glass ceramicpowder is prepared from the following components in percentage by weight: 15-22 wt% of MgO, 20-25 wt%of Al2O3, 56-60 wt%of SiO2 and 1-3 wt% of Li2O, the oxidation pretreatment silicon carbide aggregate is prepared by performing oxidation treatment on silicon carbide aggregate at a temperature of 1000-1100 DEG C for 1-2 hours, and the use amount of the binding agent is 8-12wt% of the base material. The invention also discloses a preparation method of the cordierite-based glass ceramic combined silicon carbide ceramic material. According to the invention, cordierite-based glass ceramicis taken as a sintering aid, and cordierite crystals are added in a matrix in an in-situ synthesis manner, so that not only is a low-temperature sintering aid provided, but also the silicon carbide ceramic material with high density and low sintering temperature is obtained; and the method has important significance in improving the quality of the silicon carbide ceramic material and saving the product cost, and is beneficial to popularization and application progress and development of the industry technology.

Description

technical field [0001] The invention relates to the technical field of ceramic materials, in particular to a cordierite-based glass-ceramic bonded silicon carbide ceramic material and a preparation method thereof. Background technique [0002] Silicon carbide has excellent thermal shock resistance, thermal conductivity, mechanical properties and chemical stability, but silicon carbide is a covalent compound, which has the disadvantage of being difficult to sinter. It is difficult to sinter at low temperatures, and its sintering temperature is usually higher than 1800 ℃. In order to increase the density of silicon carbide and reduce its sintering temperature, it is a common method to add some binders that are easy to generate liquid phase. Currently commonly used binders are mullite, cordierite, alumina, etc. Among them, mullite and alumina have higher thermal expansion coefficients, and their addition inevitably increases the thermal expansion coefficient of the material, a...

Claims

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Application Information

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IPC IPC(8): C04B35/565C04B35/622C04B35/626C04B35/63
CPCC04B35/565C04B35/622C04B35/62605C04B35/6303C04B2235/36C04B2235/602C04B2235/606C04B2235/656C04B2235/6567
Inventor 劳新斌徐笑阳涂治江伟辉梁健吴倩虞澎澎苗立锋包镇红
Owner JINGDEZHEN CERAMIC INSTITUTE
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