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Multi-stage generating spinning forming device for machining ribbed long cylinder component and machining method

A spin forming, multi-stage technology, which is applied in the field of multi-stage generating spinning and forming devices, can solve the problems of reducing the reliability of parts, difficult to ensure forming accuracy, low universal applicability, etc. Unaffected, the effect of improving dimensional accuracy

Active Publication Date: 2021-09-07
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The cylindrical parts with ribs processed by mechanical milling and bending have long processing cycle, high cost and low material utilization rate, and defects such as protrusions are prone to appear on the thin wall during the rolling stage, making it difficult to guarantee the forming accuracy; chemical milling There is a rounded corner at the root of the processed ribbed cylindrical parts with a radius close to the processing depth, resulting in low precision of the processed ribbed cylindrical parts, which is difficult to meet the service requirements; Due to the low strength of the welding seam, the reliability of the parts will be reduced; the traditional spin-formed ribbed cylindrical parts have the advantages of high material utilization and high efficiency, but they can only be formed in one pass, which has a high impact on the forming conditions. Requirements, and different molds are required for different ribbed cylindrical parts, the cost is high, and the universal applicability is low
For long tube members with ribs, the diameter expansion phenomenon of traditional spinning forming becomes more and more obvious with the increase of tube length, resulting in a decrease in forming accuracy

Method used

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  • Multi-stage generating spinning forming device for machining ribbed long cylinder component and machining method
  • Multi-stage generating spinning forming device for machining ribbed long cylinder component and machining method
  • Multi-stage generating spinning forming device for machining ribbed long cylinder component and machining method

Examples

Experimental program
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Effect test

Embodiment 1

[0059] like figure 1 As shown, a multi-stage generating and spinning forming device for processing ribbed long tube members, including: blank fixing device 1, forming roller device 2, radial feeding device 3, spindle rotating device 4 and axial feeding device Device 5; an axial feed device 5 is installed on one side of the billet fixing device 1, the main shaft rotating device 4 is installed above the billet fixing device 1, the top of the main shaft rotating device 4 is fixedly connected by the axial feeding device 5, and the forming roller device 2 is installed On the spindle rotating device 4 , a radial feed device 3 is installed in the forming roller device 2 . A spindle encoder 6 is installed at the spindle rotation servo motor 42; the spindle encoder 6 is connected to the spindle 41 and detects the rotation speed of the spindle 41. Coding control device 7 is installed at two roller rotation servo motors 23 places; Coding control device 7 connects roller rotation servo m...

Embodiment 2

[0067] Embodiment 2 is used as a preferred example of the embodiment.

[0068] like Figure 1 to Figure 3 As shown, a multi-stage generating spinning forming device for the processing of long tube members with ribs, including:

[0069] Blank fixing device 1 : includes a top cover 13 , a sleeve 12 and a base 11 .

[0070] Forming roller device 2: including forming roller 21, roller fixing device 22 and roller rotation servo motor 23. The forming roller 21 is determined by the long tube member with ribs according to the meshing relationship, and its shape design should ensure that the ribs are formed during the forming process. There is no interference with the forming rollers 21, the main shaft encoder 6 is connected to the main shaft 41 to detect its rotational speed, the encoding control device 7 controls the rotational speed of the servo motor 23 of the two rollers according to the given transmission ratio, and keeps the rotational speed of the two forming rollers 21 the sa...

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PUM

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Abstract

The invention provides a multi-stage generating spinning forming device for machining a ribbed long cylinder component and a machining method. The multi-stage generating spinning forming device comprises a blank fixing device, a forming roller device, a radial feeding device, a main shaft rotating device and an axial feeding device; and the axial feeding device is arranged on one side of the blank fixing device, the main shaft rotating device is installed above the blank fixing device, the top end of the main shaft rotating device is fixedly connected through the axial feeding device, the forming roller device is installed on the main shaft rotating device, and the radial feeding device is mounted in the forming roller device. Compared with a traditional spinning forming process, the device overcomes the defects that the ribbed cylindrical part can only be formed at a time, a mold corresponding to the ribbed cylindrical part needs to be arranged, and the like, and the production and manufacturing cost is reduced.

Description

technical field [0001] The invention relates to the field of preparation of ribbed cylindrical parts, in particular to a multi-stage generating and spinning forming device and a processing method for processing ribbed long cylindrical parts. Background technique [0002] Ribbed cylindrical parts are widely used in the field of major aerospace equipment such as hypersonic aircraft and rocket fuel storage tanks. Such components are mostly used in extreme working environments and have high load bearing, high precision, light weight and high reliability. Features. [0003] The existing forming and manufacturing methods of ribbed cylindrical parts include four processes: milling, chemical milling, welding of reinforcing ribs and cylinder, and spinning forming, but there are certain deficiencies in all four processes. The cylindrical parts with ribs processed by mechanical milling and bending have long processing cycle, high cost and low material utilization rate, and defects suc...

Claims

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Application Information

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IPC IPC(8): B21D22/14
CPCB21D22/14
Inventor 于忠奇陈星翰赵亦希
Owner SHANGHAI JIAO TONG UNIV
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