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Method for eliminating electron beam welding pore defect

A technology of electron beam welding and porosity, applied in electron beam welding equipment, welding equipment, metal processing equipment, etc., can solve problems such as porosity defects

Active Publication Date: 2021-09-10
AECC AVIATION POWER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] The purpose of the present invention is to overcome the shortcoming of above-mentioned prior art, provide a kind of method that eliminates electron beam welding porosity defect, to solve Ti in the prior art 2 During electron beam welding of AlNb materials, a large number of porosity defects are easily produced after welding

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  • Method for eliminating electron beam welding pore defect
  • Method for eliminating electron beam welding pore defect
  • Method for eliminating electron beam welding pore defect

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Experimental program
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Effect test

Embodiment 1

[0044]1) The main measures for assembly quality before welding include: first, strictly control the size of R and chamfer at the root of the joint to make it as small as possible without interference; first, adopt R≤0.3, chamfer 0.3+0.1 ×45°. The second is to use a rotary file to process the exhaust groove on the part substrate, and the gas located in the R and chamfering areas will be removed during the vacuuming process and the welding process. The third is to heat the welding joint with a defocused electron beam before welding the parts, so that the gas located in the machining tool mark expands and escapes, which also helps to reduce the occurrence of pores.

[0045] 2) Optimization of welding parameters

[0046] The parameter test of this embodiment adopts a high-voltage high-vacuum electron beam welding machine, the welding machine model is KS150-G150 (equipment number: 1413008), and the material of the welding component for the test is Ti 2 AlNb (solution-aged state),...

Embodiment 2

[0051] 1) The main measures for assembly quality before welding include: first, strictly control the size of R and chamfer at the root of the joint to make it as small as possible without interference; first, adopt R≤0.3, chamfer 0.3+0.1 ×45°. The second is to use a rotary file to process the exhaust groove on the part substrate, and the gas located in the R and chamfering areas will be removed during the vacuuming process and the welding process. The third is to heat the welding joint with a defocused electron beam before welding the parts, so that the gas located in the machining tool mark expands and escapes, which also helps to reduce the occurrence of pores.

[0052] 2) Optimization of welding parameters

[0053] The parameter test of this embodiment adopts a high-voltage high-vacuum electron beam welding machine, the welding machine model is KS150-G150 (equipment number: 1413008), and the material of the welding component for the test is Ti 2 AlNb (solution aging state...

Embodiment 3

[0058] 1) The main measures for assembly quality before welding include: first, strictly control the size of R and chamfer at the root of the joint to make it as small as possible without interference; first, adopt R≤0.3, chamfer 0.3+0.1 ×45°. The second is to use a rotary file to process the exhaust groove on the part substrate, and the gas located in the R and chamfering areas will be removed during the vacuuming process and the welding process. The third is to heat the welding joint with a defocused electron beam before welding the parts, so that the gas located in the machining tool mark expands and escapes, which also helps to reduce the occurrence of pores.

[0059] 2) Optimization of welding parameters

[0060] The parameter test of this embodiment adopts a high-voltage high-vacuum electron beam welding machine, the welding machine model is KS150-G150 (equipment number: 1413008), and the material of the welding test plate for the test is Ti 2 AlNb (solution-aged state...

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Abstract

The invention discloses a method for eliminating electron beam welding air hole defects. The method can effectively avoid generation of Ti2AlNb material electron beam welding air hole defects by controlling pre-welding assembly quality and optimizing welding parameters and welding joint size. According to the method, interference fit or at least transition fit is adopted, so that the butt joint gap of the welding seam is guaranteed, forming of the welding seam is facilitated, air hole defects can be reduced, and air hole overflow during vacuumizing is facilitated due to the fact that the air grooves are formed in the roots of the seam allowances.

Description

technical field [0001] The invention belongs to the technical field of welding, and in particular relates to a method for eliminating porosity defects in electron beam welding. Background technique [0002] As a special welding method, electron beam welding has the advantages of good welding accessibility, large penetration depth and good atmosphere, high joint strength, small welding deformation, large welding thickness, and a wide range of weldable materials. It is being used by more and more people. It is used in the manufacturing process of precision parts. Ti 2 AlNb material is a new light-weight and high-temperature-resistant material used to replace nickel-based heat-resistant alloys. Ti 2 AlNb materials have attracted attention because of their advantages such as high specific strength, high specific stiffness, high-temperature mechanical properties, and good oxidation resistance, but the connection technology is one of the key technologies for its application. T...

Claims

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Application Information

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IPC IPC(8): B23K15/00
CPCB23K15/0046B23K15/00
Inventor 王一迪王建涛康文军王克广徐杏杏文光平郭乃鹏王通
Owner AECC AVIATION POWER CO LTD