Corn product processing device and method

A processing device and technology for corn, applied in chemical instruments and methods, cleaning methods using tools, combined devices, etc., can solve the problems of unclean de-baking, easy cleaning and uncleanness, increase production costs, etc., and achieve improved efficiency and cleanliness. speed, fast and efficient cleaning, and increase the effect of axial friction

Active Publication Date: 2021-10-08
南阳德鑫农产品实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The main products after corn processing are corn flour and corn grits of different thicknesses. However, the existing corn product processing has low yields of corn flour and corn grits, and impurities are likely to be contained in corn flour and corn grits, which affects the taste and taste of the product. quality
Before peeling and germination of corn, it needs to remove impurities and clean. The existing corn cleaning device has the following problems: 1. It is not suitable for continuous and uninterrupted cleaning of large quantities of corn, and the water consumption is large, and the cleaning efficiency is low; 2. It is easy to clean and not clean , Impurities remain on the surface of the corn, affecting subsequent processes and product quality
[0003] The cleaned corn is dehulled and degerminated. If the dehulling is not clean, it will easily affect the taste; if the dehulling is not clean, there will be a lot of black stars in the product, and there are more residual germs, which will also easily affect the shelf life of the product. How to improve the dehulling of corn Degermination efficiency is also a problem that needs to be solved
Corn flour is prone to dust during corn processing. On the one hand, it is easy to cause excessive dust content in the air, which is not up to environmental protection standards, and is likely to cause explosion hazards. On the other hand, it causes waste of corn flour and increases production costs.

Method used

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  • Corn product processing device and method
  • Corn product processing device and method
  • Corn product processing device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] A corn processing device, comprising a first magnetic separator 1, a vibrating screen 2, a stone remover 3, a cleaning machine 4, a grain moistening machine 5, a peeling crusher 6, a milling machine 7, and a double-chamber flat screen connected in sequence 8. The second magnetic separator 9, the temporary storage tank 10 and the packaging machine 11, the peeling crusher 6, the mill 7 and the double-compartment flat screen 8 are all connected to the first cyclone collector 13 through the first pneumatic conveying mechanism 12 , the air outlet of the first cyclone collector 13 is connected to the first bag filter 14, the first bag filter 14 includes a gas collecting box 14-1, and the lower end of the gas collecting box 14-1 is provided with a plurality of gas collecting ports, collecting A filter bag 14-2 is provided at the air port, and an openable powder recovery port is provided at the lower end of the filter bag 14-2, and the air inlet of the gas collecting box 14-1 is...

Embodiment 2

[0047] This embodiment is basically the same as Embodiment 1, the difference is that the cleaning machine 4 includes a casing 4-1, and the casing 4-1 is sequentially provided with a first conveying cleaning mechanism, a friction cleaning mechanism and a second cleaning mechanism along the conveying direction of the corn. The second conveying and cleaning mechanism, a material guide assembly is arranged between the discharge end of the first cleaning mechanism and the feed end of the friction cleaning mechanism, and the discharge end of the friction cleaning mechanism is located above the feed end of the second conveying and cleaning mechanism.

[0048] Both the first cleaning mechanism and the second cleaning mechanism include a transmission conveying net 4-2, and a driving roller and a driven roller are connected through bearings in the casing 4-1, and the conveying net 4-2 is set on the driving roller and the driven roller. Outside, driving roller is driven by reduction motor...

Embodiment 3

[0054] This embodiment is basically the same as Embodiment 1 or 2, except that the peeling crusher 6 includes an outer cylinder, and the outer cylinder is provided with a rotating shaft 6-1, and the end of the rotating shaft 6-1 and the outer cylinder rotates through a bearing Connected, the rotating shaft 6-1 and the drive motor are driven by a gear belt. Outer cylinder comprises intermediate cylinder 6-2, and the feed end of intermediate cylinder 6-2 is fixed with feed cylinder 6-3, and discharge end is fixed with discharge cylinder 6-4, and the rotating shaft 6 in feed cylinder 6-3 -1 is fixed with feeding screw blade 6-5, on the rotating shaft 6-1 in the middle cylinder 6-2, is fixed with peeling sand roller 6-6, on the rotating shaft 6-1 of discharging cylinder 6-4, is fixed with The discharge spiral blade 6-7, the outer side of the peeling sand roller 6-6 is equipped with a reciprocating screen cylinder 6-8, by setting the reciprocating screen cylinder 6-8, on the one ha...

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PUM

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Abstract

The invention provides a corn product processing device and method.The device comprises a first magnetic separator, a vibrating screen, a stoning machine, a cleaning machine, a grain moistening machine, a peeling crusher, a flour mill, a double-bin flat screen, a second magnetic separator, a temporary storage tank and a packaging machine which are sequentially connected; the peeling crusher, the flour mill and the double-bin flat screen are all connected with a first cyclone collector through a first pneumatic conveying mechanism, an air outlet of the first cyclone collector is connected with a first bag-type dust collector, and a dust hood is arranged above the packaging machine and connected with a pulse dust collector; and the temporary storage tank is connected with the feeding hole of the packaging machine through a second pneumatic conveying mechanism. According to the invention, the impurity content in corn products is reduced, the recovery of corn flour is enhanced, and the dust content in the air is prevented from being too high.

Description

technical field [0001] The invention relates to the technical field of corn processing, in particular to a corn product processing device and method. Background technique [0002] The main products after corn processing are corn flour and corn grits of different thicknesses. However, the existing corn product processing has low yields of corn flour and corn grits, and impurities are likely to be contained in corn flour and corn grits, which affects the taste and taste of the product. quality. Before peeling and germination of corn, it needs to remove impurities and clean. The existing corn cleaning device has the following problems: 1. It is not suitable for continuous and uninterrupted cleaning of large quantities of corn, and the water consumption is large, and the cleaning efficiency is low; 2. It is easy to clean and not clean , Impurities remain on the surface of the corn, which affects the follow-up process and the quality of the product. [0003] The cleaned corn is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02C21/00B03C1/30B04C9/00B08B1/02B08B3/02B08B3/14B02B1/04B01D50/00B01D46/02
CPCB02C21/00B03C1/30B04C9/00B01D50/00B01D46/02B02B1/04B08B3/022B08B3/14B08B1/006B08B1/02B04C2009/002
Inventor 郑元昊张倩
Owner 南阳德鑫农产品实业有限公司
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