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Method for removing metal adhesive material on stirring head

A stirring head and metal technology, applied in the direction of metal processing equipment, welding equipment, manufacturing tools, etc., can solve the problems that affect the quality of heat input welding joints in the welding process, increase the difficulty of maintaining the sticking stirring head, and affect welding efficiency, etc.

Active Publication Date: 2021-11-02
CHINA-UKRAINE INST OF WELDING GUANGDONG ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Therefore, an increase in temperature will increase the softening degree and thickness of the softened layer metal, resulting in an increase in the viscoplastic metal transferred with rotation.
[0005] However, the surface of the stirring head is adhered with metal adhesive, which will change the friction conditions between the stirring head and the welding workpiece on the one hand, thereby affecting the heat input in the welding process and the quality of the welded joint; on the other hand, it will increase the adhesion of the stirring head Difficulty of maintenance, affecting welding efficiency

Method used

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  • Method for removing metal adhesive material on stirring head
  • Method for removing metal adhesive material on stirring head
  • Method for removing metal adhesive material on stirring head

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] The friction stir welding method is used to weld two stainless steel plates with a thickness of 6.0mm in a butt joint manner. The shoulder diameter of the tungsten-rhenium alloy stirring head is 21mm, the diameter of the stirring needle is 7.5mm, and the length of the stirring needle is 5.7mm. Such as Figure 1a - Figure 1c As shown, a large amount of stainless steel metal sticky material is adhered to the shaft shoulder of the stirring head and the stirring needle, which causes the keyhole to be in the shape of a funnel, such as Figure 2a shown. Rotate and insert the stirring head with the stainless steel metal sticky material into the low carbon steel metal stripping plate, the rotation speed is 800rpm, the pressing amount is 0.5mm, and the residence time is 8 seconds. Such as Figure 1d - Figure 1f As shown, the material metal sticky material adhered around the mixing tip is visibly removed and a clean keyhole is formed, as shown in Figure 2b shown. Preferab...

Embodiment 2

[0060] The friction stir welding method is used to weld two thick titanium plates with a thickness of 6.0 mm in a butt joint manner, the diameter of the shoulder is 19 mm, the diameter of the stirring pin is 8 mm, and the length is 5.6 mm. Such as Figure 3a - As shown in 3c, a large amount of pure titanium metal sticky material is adhered to the shaft shoulder of the stirring head and the stirring needle, which leads to the funnel shape of the keyhole, such as Figure 4a shown. The tungsten-rhenium alloy stirring head adhered with a large amount of pure titanium metal binder is rotated and inserted into the low-carbon steel metal stripping plate, the rotation speed is 500rpm, the downward pressure is 0.45mm, and the residence time is 2 seconds. Such as Figure 3d As shown in -3f, the material adhered around the stirring head is obviously removed, but a certain amount of pure titanium metal adhesive is still adhered to the position where the shaft shoulder and the stirring n...

Embodiment 3

[0062] The friction stir welding method is used to weld two AZ31 magnesium alloy plates with a thickness of 4.0mm in a butt joint manner. The diameter of the shoulder of the stirring head is 21mm, the diameter of the stirring pin is 4.2mm, and the length is 3.7mm. , a large amount of magnesium alloy metal sticky material is adhered to the shaft shoulder of the stirring head and the stirring needle, and the steel stirring head adhered to the magnesium alloy metal sticky material is rotated and inserted into the 6061 aluminum alloy metal stripping plate, the rotating speed is 1200rpm, and the pressure is lowered. The amount is 0.35 mm, and the dwell time is 4 seconds. Adhered material around the agitator head is removed.

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Abstract

The invention relates to the technical field of friction welding, and discloses a method for removing a metal adhesive material on a stirring head. The stirring head and a metal material removing plate are included, the metal adhesive material adheres to the surface of the stirring head, and the melting point of the stirring head is higher than the melting point of the metal material removing plate and the melting point of the metal adhesive material. The friction coefficient between the stirring head and the metal material removing plate and the friction coefficient between the stirring head and the metal adhesive material are both smaller than the friction coefficient between the metal material removing plate and the metal adhesive material, and the stirring head is continuously rotated and inserted into the metal material removing plate; and the metal adhesive material and the metal material removing plate are softened and mixed to form a metal mixture, and after the stirring head stays on the metal material removing plate for 3-8 seconds, the stirring head is pulled out of the metal material removing plate. According to the method for removing the metal adhesive materials of the stirring head, the metal adhesive materials of the stirring head can be simply and efficiently removed.

Description

technical field [0001] The invention relates to the technical field of friction stir welding, in particular to a method for removing metal sticky material of a stirring head. Background technique [0002] As a new solid-phase joining technology, friction welding has been widely used in the welding of aluminum, magnesium, copper and other low-melting point metals due to its excellent structure and properties. For high-melting-point materials such as steel and titanium, the excellent high-temperature strength makes it difficult to plasticize, so higher requirements are placed on the material of the stirring head, and the application of friction stir welding technology in high-melting point materials is limited. In recent years, with the obvious progress in material preparation and tool design of tungsten-rhenium alloy, cobalt alloy and polycrystalline cubic boron nitride (PCBN), etc., research on friction stir welding of high melting point metals has become more and more impor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K20/12B23K20/20B23K20/26
CPCB23K20/20B23K20/122B23K20/26
Inventor 刘喆赵运强林志成刘莉苗澍王春桂董春林邓军
Owner CHINA-UKRAINE INST OF WELDING GUANGDONG ACAD OF SCI