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Pellet production method and device based on machine vision and data driving

A data-driven, machine vision technology, applied in the field of iron and steel metallurgy, can solve the problems of reduced production efficiency and quality stability, inability to control equipment parameters, lag and blindness of pellet production mode, etc., to reduce production and operation costs, improve The effect of quality and yield

Pending Publication Date: 2021-11-09
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention provides a pellet production method and device based on machine vision and data drive to solve the problem that the adjustment and control of pellet production process parameters in the prior art relies on manual experience, and the traditional pellet production mode has serious hysteresis and blindness Inability to adjust equipment parameters in time according to raw material conditions, resulting in over-burning or under-burning of pellets, reducing production efficiency and technical problems of quality stability

Method used

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  • Pellet production method and device based on machine vision and data driving
  • Pellet production method and device based on machine vision and data driving
  • Pellet production method and device based on machine vision and data driving

Examples

Experimental program
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Effect test

no. 1 example

[0046] First of all, it needs to be explained that the pellet production process is a large time-delay, multi-variable, strongly coupled nonlinear system, and the preheating temperature, roasting temperature and roasting machine belt speed are coupled to each other in the production process of a typical pellet production belt roaster , and its dynamic characteristics change with the change of operating conditions such as the particle size composition of green pellets, the amount of green pellets, moisture and mineral types. The particle size and distribution of its pellets are important indicators in quality testing. During the calcination process of the pellets, the growth of the mineral intercrystals generally causes the macroscopic volume to shrink. The volume shrinkage is affected by the type of raw materials and process parameters such as calcination temperature. It is the core feature of the quality of the pellets. performance) there is an obvious linear relationship. F...

no. 2 example

[0065] This embodiment provides a pellet production device based on machine vision and data drive, which includes the following modules:

[0066] A machine vision system, the machine vision system includes a green ball recognition module and a finished ball recognition module; wherein, the green ball recognition module is used to use an industrial camera to complete the collection of green ball images before roasting; the finished ball recognition module It is used to use industrial cameras to complete the image collection of the finished ball after roasting;

[0067] The control system is used to obtain the particle size of green pellets and the particle size of finished pellets based on the collected images of green pellets and finished pellets; determine the change in pellet size before and after roasting according to the particle size of green pellets and the pellets of finished pellets; based on the pre-determined The dynamic adjustment effect of the production process pa...

no. 3 example

[0098] This embodiment provides an electronic device, which includes a processor and a memory; at least one instruction is stored in the memory, and the instruction is loaded and executed by the processor, so as to implement the method of the first embodiment.

[0099] The electronic device may have relatively large differences due to different configurations or performances, and may include one or more processors (central processing units, CPU) and one or more memories, wherein at least one instruction is stored in the memory, so The above instruction is loaded by the processor and executes the above method.

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Abstract

The invention discloses a pellet production method and device based on machine vision and data driving. The method comprises the steps that: an industrial camera is used for collecting images of green pellets before roasting and finished pellets after roasting; based on the collected green ball image and the collected finished ball image, the particle size of the green ball and the particle size of the finished ball are obtained; according to the particle size of the green pellets and the particle size of the finished pellets, the pellet particle size change before and after roasting is determined; and on the basis of the dynamic adjustment effect of the predetermined production process parameters on the particle size change of the pellets, the production process parameters are adjusted in real time by adopting a preset neural network model according to the currently determined particle size change of the pellets before and after roasting, so that the particle size change of the pellets is kept within a preset particle size change range. The method is suitable for the pellet production process, the defects of an existing particle size detection technology are overcome, the pellet quality is improved, and the operation cost of a production enterprise is reduced.

Description

technical field [0001] The invention relates to the technical field of iron and steel metallurgy, in particular to a pellet production method and device based on machine vision and data drive. Background technique [0002] In 2019, my country's blast furnace pig iron production was 770 million tons, accounting for 62.2% of the world's pig iron production (1.24 billion tons). High alkalinity sinter plus acid pellets is the current burden structure in my country. In 2019, sinter accounted for 78% of the national blast furnace charge structure, and pellets accounted for about 13% (120 million tons). Compared with sinter, pellets have obvious advantages in terms of energy saving, emission reduction and smelting performance. According to research, the best blast furnace production indicators in the world are European and American blast furnaces mainly based on pellets. The blast furnace of SSAB plant in Sweden uses 100% pellets for a long time, and the blast furnace utilization ...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T7/10G06T5/00G06K9/46G06N3/04G06N3/08
CPCG06T7/0004G06T7/10G06N3/08G06T2207/20081G06N3/045G06T5/70
Inventor 王耀祖贺威张建良刘征建黄建强王婷侯静怡马云飞
Owner UNIV OF SCI & TECH BEIJING