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Catalyst for widening reaction temperature window of SCR (Selective Catalytic Reduction) catalyst and modification method

A technology of SCR catalyst and reaction temperature, applied in the direction of catalyst activation/preparation, heterogeneous catalyst chemical elements, chemical instruments and methods, etc., can solve the problems of catalyst channel micropore deformation, reduce catalyst activity, reduce denitrification efficiency, etc., to achieve Good temperature adaptability, avoid low temperature precipitation, and ensure the effect of dissolution

Pending Publication Date: 2021-12-31
XIAN THERMAL POWER RES INST CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The SCR reaction efficiency increases with the increase of temperature, and the corresponding ammonia escape rate gradually decreases. When the flue gas temperature is lower than the lower limit of the applicable temperature range of the catalyst, side reactions will occur on the catalyst, reducing the denitrification efficiency, and the side reaction products Adhering to the surface of the catalyst, blocking the micropores of the catalyst channel and further causing catalyst wear; when the flue gas temperature is higher than the adaptable temperature of the catalyst, it will cause the deformation of the micropores of the catalyst channel, thereby reducing the activity of the catalyst and shortening the service life
At present, the most widely used commercial SCR catalysts are metal oxide catalysts, the main components of which are V 2 o 5 -WO 3 / TiO 2 , the existing method of widening the reaction temperature window is generally to change the active components of the catalyst. The common method is to add metal oxides with better activity at low temperature. The production process of the catalyst under this modification method has changed a lot , is more complicated and less efficient

Method used

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  • Catalyst for widening reaction temperature window of SCR (Selective Catalytic Reduction) catalyst and modification method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A catalyst modification method of the present invention to widen the reaction temperature window of the SCR catalyst. In this embodiment, a honeycomb SCR catalyst monomer that has been operated for 24,000 hours is used as the material for illustration. The intercept of the catalyst monomer is 6.88 mm, and the pore diameter is 6.22 mm;

[0034] First, two small catalytic samples A and B with 6 × 6 holes were cut from the above-mentioned catalyst monomer as the SCR catalyst monomer for the experiment; at the same time, 351g (3mol) NH 4 VO 3 In the beaker, add an appropriate amount of demineralized water and stir well, then place the beaker in a constant temperature water bath, when the water temperature rises to 80°C, add ethanolamine solution to the beaker while stirring, each time add 50ml to NH 4 VO 3 Dissolve completely (add 250ml of ethanolamine in total), and finally make the solution volume up to 3L, and the volume concentration of the prepared NH 4 VO 3 solutio...

Embodiment 2

[0048] In the present embodiment, the NH of volume concentration 1-2mol / L 4 VO 3 The preparation of the solution is carried out at a constant temperature of 70°C, and the total amount of ethanolamine solution added is 300ml; the temperatures during the calcination process are 130°C and 600°C respectively;

[0049] The specific process is as follows,

[0050] First, the NH 4 VO 3 Add it into the desalted water, stir well and stir at a constant temperature of 70°C, add 30ml of ethanolamine solution each time until NH 4 VO 3 After the volume concentration reaches 1-2mol / L after complete dissolution, it is used as an impregnating liquid for later use; the SCR catalyst monomer is placed in the impregnating liquid for impregnation;

[0051] Secondly, the impregnated SCR catalyst monomer is naturally air-dried at room temperature;

[0052] Finally, the air-dried SCR catalyst monomer is calcined, and the calcining process is as follows:

[0053] Ⅰ), from room temperature to 130...

Embodiment 3

[0058] In the present embodiment, the NH of volume concentration 1-2mol / L 4 VO 3 The preparation of the solution is carried out at a constant temperature of 90°C, and the total amount of ethanolamine solution added is 200ml; the temperatures during the calcination process are 120°C and 570°C respectively;

[0059] The specific process is as follows,

[0060] First, the NH 4 VO 3 Add to the desalinated water, stir well and stir at a constant temperature of 90°C, add 40ml each time, ethanolamine solution until NH 4 VO 3 After the volume concentration reaches 1-2mol / L after complete dissolution, it is used as an impregnating liquid for later use; the SCR catalyst monomer is placed in the impregnating liquid for impregnation;

[0061] Secondly, the impregnated SCR catalyst monomer is naturally air-dried at room temperature;

[0062] Finally, the air-dried SCR catalyst monomer is calcined, and the calcining process is as follows:

[0063] Ⅰ), from room temperature to 120°C, ...

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Abstract

The invention provides a catalyst for widening a reaction temperature window of an SCR (Selective Catalytic Reduction) catalyst and a modification method. The method comprises the following steps: step a, putting an SCR catalyst monomer into an NH4VO3 solution with the volume concentration of 1-2mol / L for dipping; step b, naturally air-drying the impregnated SCR catalyst monomer at room temperature; and step c, calcining the air-dried SCR catalyst monomer to prepare the modified catalyst. The modified catalyst is prepared by dipping the SCR catalyst monomer in the NH4VO3 solution, naturally conducting airing at room temperature and conducting calcining under certain conditions, so that the denitration activity and efficiency of the SCR catalyst monomer in a low-temperature area are effectively improved, and the SCR catalyst monomer is not inactivated in a high-temperature area, has an ultra-wide temperature window and is better in temperature adaptability; and meanwhile, the method is simple, easy to operate, environment-friendly and economical, and has a relatively high industrial application level.

Description

technical field [0001] The invention relates to the technical field of modification of SCR denitrification catalysts in thermal power industry, in particular to a catalyst and modification method for widening the reaction temperature window of SCR catalysts. Background technique [0002] Selective Catalytic Reduction (SCR) is the mainstream technology for the denitrification process of coal-fired power plants in my country. The catalyst is the core component of the SCR denitrification system, and its performance has a direct impact on the denitrification effect, while the flue gas temperature has a great influence on the reaction speed and the reactivity and life of the catalyst. It has a decisive role and is one of the important factors affecting the denitrification efficiency of SCR. At present, the denitrification catalyst reaction temperature of the SCR catalyst commonly used in domestic coal-fired power plants is generally 300-420°C. For different projects, the design re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/30B01J37/02B01J37/08B01J37/00B01D53/86B01D53/56
CPCB01J23/002B01J23/30B01J37/0203B01J37/088B01J37/00B01D53/8628B01J2523/00B01J2523/47B01J2523/55B01J2523/69
Inventor 徐晓涛潘栋刘国友高太振王长海朱磊唱文学王芳
Owner XIAN THERMAL POWER RES INST CO LTD