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Porous zirconia ceramic and preparation method thereof

The technology of zirconia ceramics and zirconia powder is applied in the field of porous zirconia ceramics and its preparation, which can solve the problems of polluting the environment, endangering health, and easily generating toxic gases, and achieving the effects of simple process and low production cost.

Pending Publication Date: 2022-01-28
长裕控股集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The porosity distribution and structure of the porous ceramic body obtained by the foam casting method are uniform and the strength is high, but chemical reagents such as initiators and catalysts need to be added, which is prone to produce toxic gases, pollute the environment and endanger human health

Method used

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  • Porous zirconia ceramic and preparation method thereof
  • Porous zirconia ceramic and preparation method thereof
  • Porous zirconia ceramic and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The raw material composition of porous zirconia ceramics is as follows: zirconia powder 89.99%, polyethyleneimine 1%, animal protein foaming agent 8%, hydroxypropyl methylcellulose 0.01%, polyethylene glycol (600) 1% .

[0032] The preparation process is as follows:

[0033] (1) dissolving zirconia powder in pure water to prepare a 25wt% aqueous solution, then adding polyethyleneimine and polyethylene glycol, and mixing evenly to obtain a slurry;

[0034] (2) Add animal protein foaming agent to (1), then add hydroxypropyl methylcellulose, grind it in a planetary mill for 30 minutes, and pour it into a polytetrafluoroethylene mold coated with waste engine oil after grinding , and then placed in a drying oven, foamed and solidified for 10 hours at a temperature of 75°C, and waited for the slurry to solidify before demolding to obtain a ceramic green body;

[0035] (3) The ceramic green body was sintered at 1450° C. for 2 hours to obtain porous zirconia ceramics.

Embodiment 2

[0037] The raw material composition of the porous zirconia ceramic is as follows: 91.99% of zirconia powder, 2% of polyethyleneimine, 5% of animal protein foaming agent, 0.01% of paraffin emulsion, and 1% of polyethylene glycol (600).

[0038] The preparation process is as follows:

[0039] (1) dissolving the zirconia powder in pure water to prepare a 30wt% aqueous solution, then adding polyethyleneimine and polyethylene glycol, and mixing evenly to obtain a slurry;

[0040] (2) Add animal protein foaming agent to (1), then add hydroxypropyl methylcellulose, grind it in a planetary mill for 40 minutes, and pour it into a polytetrafluoroethylene mold coated with waste engine oil after grinding Forming to obtain a ceramic green body;

[0041] (3) Place the ceramic green body with a polytetrafluoroethylene mold in a drying oven, foam and solidify at 80°C for 12 hours, and wait for the slurry to solidify before demoulding to obtain a ceramic green body. The blank was sintered at...

Embodiment 3

[0043] The raw material composition of the porous zirconia ceramic is as follows: 88.99% of zirconia powder, 1% of polyacrylamide, 8% of animal protein foaming agent, 0.01% of paraffin wax emulsion, and 2% of polyvinyl alcohol.

[0044] The preparation process is as follows:

[0045] (1) Dissolving the zirconia powder in pure water to prepare a 40wt% aqueous solution, then adding polyethyleneimine and polyvinyl alcohol, and mixing evenly to obtain a slurry;

[0046] (2) Add animal protein foaming agent to (1), then add paraffin wax emulsion, grind evenly in a planetary mill for 45 minutes, after grinding, pour it into a polytetrafluoroethylene mold coated with waste engine oil for molding, and obtain a ceramic blank body;

[0047] (3) Place the ceramic green body with a polytetrafluoroethylene mold in a drying oven, foam and solidify at a temperature of 90°C for 12 hours, wait for the slurry to solidify and release the mold to obtain a ceramic green body. The blank was sinte...

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Abstract

The invention belongs to the technical field of porous zirconia ceramics, and particularly relates to a porous zirconia ceramic and a preparation method thereof. The porous zirconia ceramic is prepared from the following raw materials in percentage by weight: 85-92% of yttrium-stabilized zirconia powder, 1-2% of a binder, 1-3% of a dispersant, 5-10% of a foaming agent and 0.01-0.02% of a foam stabilizer; and the foaming agent is an animal protein foaming agent. The porous zirconia ceramic disclosed by the invention adopts pure natural animal protein as a foaming agent, and is low in cost, uniform in pores and easy for industrial production. The invention also provides a simple and feasible preparation method.

Description

technical field [0001] The invention belongs to the technical field of porous zirconia ceramics, and in particular relates to a porous zirconia ceramic and a preparation method thereof. Background technique [0002] With the development of scientific and technological progress, zirconia ceramics occupy a pivotal position in today's society, especially in lightweight structural materials and biological materials, playing an increasingly important role. As an emerging technology, zirconia porous ceramics have many excellent advantages such as low density, low thermal conductivity, good thermal shock resistance, chemical corrosion resistance, etc., and are widely used in the manufacture of filters, separation devices, mixing elements, etc. aspect. [0003] At present, there are many methods for preparing zirconia porous ceramics, including pore-forming agent method, foaming method, foam impregnation method, pore gradient preparation and other methods. The most widely used meth...

Claims

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Application Information

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IPC IPC(8): C04B38/10C04B35/48C04B35/622C04B35/634C04B35/636
CPCC04B38/10C04B35/48C04B35/622C04B35/63444C04B35/6365C04B35/63488C04B35/63496C04B2235/96C04B38/0054
Inventor 杨瑶刚王德昌
Owner 长裕控股集团有限公司