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Method for preparing ceramsite from sludge in sewage plant

A sewage treatment plant, ceramsite technology, applied in applications, household utensils, clay products, etc., can solve the problems of ceramsite's poor adhesion, low water absorption rate, and easy occurrence of loose particles, so as to increase hardness and improve Adhesive performance, the effect of increasing adhesive performance

Inactive Publication Date: 2022-03-29
南京瑞特莱生态环境有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a kind of method that sewage plant utilizes sludge to prepare ceramsite, to solve the present sludge that proposes in the above-mentioned background technology when preparing ceramsite, the cohesiveness of ceramsite is not strong, in the process of sintering In the middle, the phenomenon of loose particles is easy to appear, and the water absorption rate of the prepared ceramsite is low at the same time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1, the method for preparing ceramsite from sludge

[0029] Step 1: Municipal sludge dehydration treatment, adding a certain amount of cationic polyacrylamide sludge dehydrating agent to the sludge, mixing and stirring, and then performing pressure filtration and drying treatment through a high-pressure diaphragm filter press to obtain municipal sludge, high-pressure diaphragm pressure filtration The dehydration pressure of the machine is 1.6MPa-1.8MPa, the dehydration rate is 70%, and the drying temperature is 105°C;

[0030] Step 2: Selection of raw materials, select a certain amount of dewatered sludge, kaolin, black clay, coal ash and plant ash from step 1 for crushing and grinding to obtain sludge powder, kaolin powder, black clay powder and coal ash powder and plant ash powder;

[0031] Step 3: The sludge powder, kaolin powder, black clay powder, coal ash powder and plant ash powder obtained in step 2 are dehydrated sludge 45%, kaolin powder 15%, black ...

Embodiment 2

[0035] Embodiment 2, the method for preparing ceramsite from sludge

[0036] Step 1: Municipal sludge dehydration treatment, adding a certain amount of cationic polyacrylamide sludge dehydrating agent to the sludge, mixing and stirring, and then performing pressure filtration and drying treatment through a high-pressure diaphragm filter press to obtain municipal sludge, high-pressure diaphragm pressure filtration The dehydration pressure of the machine is 1.6MPa-1.8MPa, the dehydration rate is 70%, and the drying temperature is 105°C;

[0037] Step 2: Selection of raw materials, select a certain amount of dewatered sludge, kaolin, black clay, coal ash and plant ash from step 1 for crushing and grinding to obtain sludge powder, kaolin powder, black clay powder and coal ash powder and plant ash powder;

[0038] Step 3: The sludge powder, kaolin powder, black clay powder, coal ash powder and plant ash powder obtained in step 2 are dehydrated sludge 40%, kaolin powder 15%, black ...

Embodiment 3

[0042] Embodiment 3, the method for preparing ceramsite from sludge

[0043] Step 1: Municipal sludge dehydration treatment, adding a certain amount of cationic polyacrylamide sludge dehydrating agent to the sludge, mixing and stirring, and then performing pressure filtration and drying treatment through a high-pressure diaphragm filter press to obtain municipal sludge, high-pressure diaphragm pressure filtration The dehydration pressure of the machine is 1.6MPa-1.8MPa, the dehydration rate is 70%, and the drying temperature is 105°C;

[0044] Step 2: Selection of raw materials, select a certain amount of dewatered sludge, kaolin, black clay, coal ash and plant ash from step 1 for crushing and grinding to obtain sludge powder, kaolin powder, black clay powder and coal ash powder and plant ash powder;

[0045] Step 3: The sludge powder, kaolin powder, black clay powder, coal ash powder and plant ash powder obtained in step 2 are dehydrated sludge 45%, kaolin powder 20%, black ...

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PUM

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Abstract

The invention discloses a method for preparing ceramsite by using sludge in a sewage plant, which comprises the following steps: step 1, dewatering municipal sludge, adding a certain amount of cationic polyacrylamide sludge dewatering agent into the sludge, mixing and stirring, and carrying out filter pressing and drying treatment by using a high-pressure membrane filter press to obtain the municipal sludge; 2, selecting raw materials, namely selecting a certain amount of dewatered sludge, kaolin, black clay, pulverized coal ash and plant ash in the step 1, and crushing and grinding; the plant ash and the adhesive are added into the raw materials of the prepared ceramsite, and the plant ash can be fully mixed with the sludge, so that the adhesive property of the ceramsite is effectively improved, the hardness of the prepared ceramsite is improved, and the phenomenon that the ceramsite is dispersed due to water loss in the sintering process is effectively avoided; meanwhile, the plant ash in the ceramsite contains higher potassium carbonate, so that when the ceramsite is used as a fertilizer, the potash fertilizer required by crops can be increased, and the use of the ceramsite prepared from the sludge in agricultural fertilizers is improved.

Description

technical field [0001] The invention relates to a method for preparing ceramsite, in particular to a method for preparing ceramsite from sludge in a sewage plant, and belongs to the technical field of sludge treatment. Background technique [0002] Ceramsite, as the name suggests, is ceramic particles. Most of the appearance characteristics of ceramsite are round or oval spheres, but some imitation gravel ceramsites are not round or elliptical spheres, but irregular gravel shapes, and the shapes of ceramsite vary with different processes. Its surface is a hard shell, which is pottery or enamel, which has the function of water-proof and air-retaining, and gives ceramsite high strength. [0003] When the current sludge is recycled to prepare ceramsite, the prepared ceramsite is widely used, but when the current sludge is used to prepare ceramsite, the adhesion of ceramsite is not strong, and it is prone to loose particles during the sintering process. At the same time, the w...

Claims

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Application Information

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IPC IPC(8): C04B38/06C04B38/00C04B33/135C04B33/132C04B33/13C04B33/04
CPCC04B38/009C04B33/1355C04B33/1352C04B33/1321C04B33/1305C04B33/04C04B38/067C04B2235/6567C04B2235/96Y02P40/60
Inventor 刘玉安蔡泉生傅小强
Owner 南京瑞特莱生态环境有限公司
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