Defect classification method and system based on ultrasonic phased array imaging

An ultrasonic phased array and defect classification technology, which is applied in the use of sound waves/ultrasonic waves/infrasonic waves to analyze solids, image analysis, neural learning methods, etc., can solve poor imaging accuracy, low B-ultrasound imaging resolution, and affect Bayesian methods Classification effects and other issues to achieve high accuracy and shorten calculation and training time

Active Publication Date: 2022-04-15
HUAZHONG UNIV OF SCI & TECH +1
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AI Technical Summary

Problems solved by technology

[0003] In the existing ultrasonic defect detection technology, there is a lack of detection of air hole defects, that is, the lack of parameterization data of multiple small and close holes
In addition, conventional B-ultrasound imaging has low resolution and poor imaging accuracy, and has no ability to resolve multiple small defects (size less than 0.8 wavelength) in a short distance
Among common classification methods, dimensionality reduction algorithms such as linear discriminant analysi

Method used

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  • Defect classification method and system based on ultrasonic phased array imaging
  • Defect classification method and system based on ultrasonic phased array imaging
  • Defect classification method and system based on ultrasonic phased array imaging

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Embodiment

[0073] Such as figure 1 As shown, on the one hand, this embodiment provides a defect classification method based on ultrasonic phased array imaging, comprising the following steps:

[0074] Step 1: Set simulation parameters during simulation, and simulate ultrasonic phased array imaging to obtain simulation data;:

[0075] Simulation parameters include: selected material to be tested, ultrasonic testing frequency, hole size and density;

[0076] The material selected in this embodiment is aluminum; the frequency of the ultrasonic phased array probe in the simulation is set to 10MHz; four groups of air hole defects with different parameters are obtained by modeling the shape of air hole defects, specifically: the first type of defect circle The radius of the hole is 0.5mm, and the number of defects is 3; the radius of the round hole of the second type of defect is 0.45mm, and the number of defects is 5; the radius of the round hole of the third type of defect is 0.4mm, and the...

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Abstract

The invention provides a defect classification method and system based on ultrasonic phased array imaging, and belongs to the field of nondestructive detection.The method comprises the steps that ultrasonic phased array imaging is adopted for a to-be-detected sample piece to obtain ultrasonic full-matrix data; performing full-focusing processing on the ultrasonic full-matrix data, performing color coding according to the signal amplitude, and obtaining an image of the sample piece to be detected; preprocessing an image of a to-be-detected sample, inputting the preprocessed image into the classification prediction model, and obtaining defect classification of the to-be-detected sample; a method for training the classification prediction model comprises the following steps of: acquiring simulation data by simulating ultrasonic phased array imaging by utilizing a defect ultrasonic scattering data finite element simulation method; after full-focusing processing is carried out on the simulation data, a simulation image is obtained; preprocessing the simulation image and then performing data enhancement; carrying out image feature extraction on the simulation image by adopting a convolutional neural network; and inputting the image features into a full connection layer, and training a classification prediction model by taking defect classification as output. According to the invention, the accuracy of defect classification is improved.

Description

technical field [0001] The invention belongs to the field of nondestructive testing, and more specifically relates to a defect classification method and system based on ultrasonic phased array imaging. Background technique [0002] The development and application of ultrasonic nondestructive testing technology is based on the interaction between ultrasonic waves and the object to be measured; when ultrasonic waves with good guidance encounter defects during propagation, their propagation direction or characteristics will change. The study of reflection, refraction and scattering can realize the detection and characterization of workpiece defects. Compared with other non-destructive testing methods, ultrasonic non-destructive testing has unique advantages; it is widely applicable to non-destructive evaluation of metals, non-metals and composite materials; it has strong penetration ability, large detection depth, and good positioning ability for internal defects of workpieces;...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T7/12G06V10/44G06V10/764G06V10/82G06K9/62G06N3/04G06N3/08G06F30/23G01N29/44G01N29/06
Inventor 白龙许剑锋刘楠欣苏欣赖复尧
Owner HUAZHONG UNIV OF SCI & TECH
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