Modified inorganic binder sand with collapsibility and preparation method

An inorganic binder and collapsible technology, which is applied in the direction of manufacturing tools, casting molding equipment, metal processing equipment, etc., can solve the problems of heavy welding and cleaning work, large amount of binder, and peeling of castings. Achieve the effect of reducing labor intensity, reducing residual strength and improving collapsibility

Pending Publication Date: 2022-05-13
CHINA FIRST AUTOMOBILE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the following shortcomings often occur: (1) sometimes the prepared sand core has low strength and poor moisture resistance; (2) the amount of binder added during molding and core making; (3) the residual strength of the core sand is high Sand core collapse is poor, and sand production is difficult; (4) The workload of welding repair and cleaning of castings is heavy; (5) It is difficult to regenerate old sand, etc.
Through the continuous deepening of research on water glass by scientific researchers from various countries, the problems of the amount of water glass added in the molding process and the strength of water glass sand have been continuously solved, but the problem of poor collapsibility of water glass sand is still a problem in the foundry industry. The bottleneck of development. In the prior art, because the inorganic binder does not contain easily decomposable substances and other components, although the inorganic binder sand has high strength and other performance indicators, it does not have good collapse performance. It is difficult to peel off the molding sand, and it is difficult to clean the castings. The above problems need to be solved urgently

Method used

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  • Modified inorganic binder sand with collapsibility and preparation method
  • Modified inorganic binder sand with collapsibility and preparation method
  • Modified inorganic binder sand with collapsibility and preparation method

Examples

Experimental program
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preparation example Construction

[0051] The first stage is in the preparation process of the inorganic binder, in the above steps S210, S220 and S230, through the modification of the inorganic binder, the bond strength of the inorganic binder sand is improved, and the binding strength of the inorganic binder is reduced. The addition amount can significantly improve the collapsibility of the inorganic binder sand. At the same time, in step S220, after the modifiers such as phosphate and borate in the modifier are modified and fused with the inorganic binder, the modifier Evenly dispersed in the inorganic binder, in the curing process, together with the inorganic binder to form a bonding network structure, which can limit the growth of the gel colloidal particles and make them small. Bonding effect, and can improve the bond strength of inorganic binders. Under the action of high temperature during pouring, the melting and cooling methods of the modifier and the inorganic binder are different, which can play a r...

Embodiment 1

[0056] Embodiment 1: Preparation of modified inorganic binder sand, take 100 parts of silica sand, add 3.0% by weight of silica sand to the modified inorganic binder, mix for 2 minutes, add 1.5% by weight of silica sand powder disintegrating agent, Mixed for 2 minutes, then hardened by CO2, 24 hours test tensile strength was 1.06MPa, residual tensile strength was 0.07MPa.

Embodiment 2

[0058] Embodiment 2: Preparation of modified inorganic binder sand, take 100 parts of silica sand, add 2.5% of silica sand weight percent modified inorganic binder, mix for 2 minutes, add 1.0% of silica sand weight percent powder disintegrating agent, Mixed for 2 minutes, and then hardened by organic ester, the 24-hour test tensile strength was 1.22MPa, and the residual tensile strength was 0.04MPa.

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Abstract

The invention discloses modified inorganic binder sand with collapsibility. The modified inorganic binder sand comprises silica sand, a modified inorganic binder and a powder collapsibility agent, the modified inorganic binder comprises an inorganic binder and a modifier, the inorganic binder is a binder based on silicate, and the modifier comprises phosphate, borate and meta-aluminate and is used for modifying the inorganic binder; the powder collapsing agent is a mixture of inorganic salts and organic powder; comprising the following substances in parts by weight: 100 parts of silica sand, 2-5 parts of a modified inorganic binder and 1-3 parts of a powder collapsing agent, the collapsibility modifier is added in the modification process of the inorganic binder, and the powder collapsibility agent is added in the sand mixing process, so that the collapsibility of the inorganic binder type sand is remarkably improved, the residual strength of an inorganic binder sand mold is greatly reduced after pouring, a casting is easy to clean, the casting can be easily stripped from the molding sand, sand cleaning is facilitated, and the labor intensity of workers is reduced.

Description

technical field [0001] The invention relates to the field of casting auxiliary materials, in particular to a collapsible modified inorganic binder sand and a preparation method thereof. Background technique [0002] In the 21st century, global politics, economy and society have been greatly developed, and human society’s awareness of environmental protection has been greatly strengthened. Under this background, the state has continuously issued various guidelines and policies to guide and guide society. Transforming to sustainable development, the high energy consumption and high pollution in the foundry industry are incompatible with this trend. This phenomenon has attracted the attention of foundry workers all over the world. Green casting and environmental protection have become the common aspiration of foundry industry. From resin sand Since the large-scale application in casting production, the chemical pollution produced by it has become increasingly serious. Researche...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/18B22C1/02
CPCB22C1/188B22C1/02
Inventor 张宏奎
Owner CHINA FIRST AUTOMOBILE
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