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HDPE multi-rib reinforced winding corrugated pipe and production method and device

A production device and bellows technology, applied in the direction of pipes, rigid pipes, tubular objects, etc., can solve the problems of poor melt quality, damage, pits, etc., to improve drying effect, simple and convenient operation, and improve ring stiffness. Effect

Pending Publication Date: 2022-06-24
HUNAN HENGYUAN NEW MATERIAL TECH DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing wound corrugated pipes have poor compression resistance and are prone to damage when being squeezed, which affects the use effect of the wound corrugated pipes; secondly, the raw materials of the wound corrugated pipes are extruded through an extruder during the production process, but The hopper of the extruder has a simple structure, and the raw materials are poured directly into the hopper without any treatment on the raw materials. There is a certain amount of moisture in the raw materials, which will cause the raw materials to evaporate during the melt extrusion process and generate air bubbles, resulting in pits on the surface of the winding bellows. The phenomenon occurs; at the same time, when the raw materials enter the extruder, it is not convenient to screen the raw materials, resulting in poor quality of the molten body after the raw materials pass through the extruder, which in turn affects the molding quality of the winding bellows

Method used

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  • HDPE multi-rib reinforced winding corrugated pipe and production method and device
  • HDPE multi-rib reinforced winding corrugated pipe and production method and device
  • HDPE multi-rib reinforced winding corrugated pipe and production method and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] like Figure 1-2 As shown, the HDPE multi-rib reinforced winding corrugated pipe provided in this embodiment includes:

[0056] Corrugated pipe body 1, the corrugated pipe body 1 includes a pipe wall 101, both ends of the pipe wall 101 are connected with connecting rings 102, the surface of the pipe wall 101 is spirally wound with a winding pipe 103, and the outer wall surface of the pipe wall 101 is connected with the winding pipe 103. A vertical rib 104 is fixedly connected between the inner wall surfaces, and two sides of the vertical rib 104 are fixedly connected with a reinforcing rib 105 that is perpendicular to each other. The ends are fixedly connected to the inner wall surface of the winding tube 103 , and the ends of the two support ribs 106 are fixedly connected to the ends of the vertical ribs 104 .

[0057] The HDPE multi-rib reinforced winding corrugated pipe adopting the above technical solution is used in conjunction with the vertical ribs 104, the rein...

Embodiment 2

[0059] like image 3 As shown, the present embodiment proposes a production method of HDPE multi-rib reinforced winding corrugated pipe, comprising the following steps:

[0060] Step 1: Add raw materials such as high-density polyethylene, enhanced functional masterbatch and pigments into the pretreatment device;

[0061] Step 2: The raw materials prepared in step 1 are firstly screened and filtered by the screening mechanism 5 in the pretreatment device, and then preheated and dried by the drying mechanism 4;

[0062] Step 3: Add the pretreated raw materials in step 2 into the extruder for heating and plasticizing, and the heating temperature is 180-200 ° C, and then pass through the extrusion die, the bellows forming machine and the spray water tank in turn to achieve extrusion molding, The effect of flaring and spray cooling;

[0063] Step 4: The pipe formed in Step 3 is spray-printed and marked by the inkjet printer, and then cut to a fixed length by the cutting machine. ...

Embodiment 3

[0066] like Figure 4-11 As shown, this embodiment provides a production device for HDPE multi-rib reinforced winding corrugated pipe, which is used to realize the above-mentioned production method of HDPE multi-rib reinforced winding corrugated pipe, including the above-mentioned pretreatment device, and the pretreatment device includes an extruder body 2 , storage mechanism 3, drying mechanism 4, screening mechanism 5, mixing mechanism 6 and transmission mechanism 7;

[0067] Among them, the extruder body 2 is used to fully plasticize and uniformly mix the raw materials and form it through a die, and the extruder body 2 includes a chassis 201 and an extrusion barrel 202, and the extrusion barrel 202 is installed on one side of the chassis 201. upper part;

[0068] The storage mechanism 3 is used to store raw materials and supply materials for the extrusion cylinder 202, and the storage mechanism 3 includes a hopper body 301 connected to the top of the chassis 201. The top a...

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Abstract

According to the HDPE multi-rib reinforced winding corrugated pipe disclosed by the invention, through cooperative use of the vertical ribs, the reinforcing ribs and the supporting ribs, when the surface of the winding pipe is subjected to pressure of a soil layer, the umbrella-shaped structures can play a role in supporting the winding pipe, so that the winding pipe is not liable to collapse and has the advantage of high impact resistance, and the ring stiffness of the winding corrugated pipe is effectively improved. According to the production method of the HDPE multi-rib reinforced winding corrugated pipe, the advantage of being easy and convenient to operate is achieved, the quality of the produced HDPE multi-rib reinforced winding corrugated pipe is high, and the percent of pass of products is greatly improved; according to the production device of the HDPE multi-rib reinforced winding corrugated pipe, the gear motor can be used for driving the movable plate, the stirring rod and the inclined rod to move synchronously, and the purposes of saving energy and electricity can be achieved without using a plurality of gear motors for driving; and meanwhile, in the process of screening the raw materials through the screening mechanism, the raw materials can make full contact with heat, and the drying effect is further improved.

Description

technical field [0001] The invention relates to the technical field of helical corrugated pipes, in particular to HDPE multi-rib reinforced winding corrugated pipes and a production method and device. Background technique [0002] Because the spiral corrugated pipe is first heated and drawn into a strip-shaped profile, and then heated and melted PE plastic is injected into the gap between the strip-shaped windings during the pipe making process, the strip-shaped polyethylene plastic is bonded together. , the formation of winding corrugated pipe. [0003] The existing winding corrugated pipe has poor anti-compression effect, and it is easy to be damaged when being squeezed, which affects the use effect of the winding corrugated pipe; secondly, the raw material of the current winding corrugated pipe is extruded through an extruder during the production process. The structure of the hopper of the extruder is simple, the raw materials are directly poured into the hopper, the ra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/128B29B7/16B29B13/06B29B13/10B29D23/18
CPCF16L9/128B29D23/18B29B7/16B29B13/065B29B13/10
Inventor 刘石光潘毅刘兆祥
Owner HUNAN HENGYUAN NEW MATERIAL TECH DEV CO LTD
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