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Preparation method of ultrapure silica sol and product thereof

A silica sol and colloidal sol technology, which is applied in chemical instruments and methods, silicon compounds, inorganic chemistry, etc., can solve the problems that the purity requirements of silica sol cannot be met, and the particle size and concentration requirements of silica sol are difficult to meet.

Pending Publication Date: 2022-07-29
山东科翰硅源新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The particle size of silica sol synthesized by elemental silicon hydrolysis is generally about 20-150nm, and the concentration is 30%-40%, but this product is difficult to meet the requirements of some special industries for the particle size and concentration of silica sol
Ion exchange method, the currently synthesized silica sol has a particle size of 50-100nm, a concentration of 40%-50%, and a purity of 100nm, <1ppm silica sol material

Method used

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  • Preparation method of ultrapure silica sol and product thereof
  • Preparation method of ultrapure silica sol and product thereof

Examples

Experimental program
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preparation example Construction

[0022] The present invention provides a method for preparing a highly stable, ultra-pure silica sol, comprising the following steps:

[0023] S100: Weigh the silicon powder, divide the silicon powder into a first portion of silicon powder and a second portion of silicon powder, mix water and the first portion of silicon powder in proportion, stir and heat to form a silicon powder mixture.

[0024] In one of the embodiments, the first portion of silicon powder accounts for 1 / 10-1 / 3 of the mass of the total silicon powder. The first part of silicon powder is mixed with water to form a mixture, which is mainly to provide a solution environment for the next step. The silicon powder mixture can promote the subsequent positive reaction between silicon powder and water, and improve the conversion rate.

[0025] In one embodiment, in step S100, the mass ratio of the first part of silicon powder to water is 1-2:8-30.

[0026] Optionally, the mass content of silicon in the silicon powd...

Embodiment 1

[0038] The preparation method of the large particle size silica sol of the present embodiment comprises the following steps:

[0039] S100: Weigh the silicon powder with a silicon mass content of 96%, and divide the silicon powder into the first silicon powder and the second silicon powder. The first silicon powder accounts for 1 / 5 of the total silicon powder mass, and the first silicon powder is divided into The silicon powder and water are mixed at a mass ratio of 1:20, stirred and heated to a temperature of 60° C. to form a silicon powder mixture.

[0040] S200: The silicon powder mixture, the second portion of silicon powder and the catalyst are respectively added to the reaction vessel at a certain flow rate, and the catalyst added each time accounts for ≤5% of the total mass of the silicon powder mixture, the second portion of silicon powder and the catalyst. The reaction at a temperature of 100° C. obtains a crude product of silica sol.

[0041] The catalyst is a mixtu...

Embodiment 2

[0044] The preparation method of the large particle size silica sol of the present embodiment comprises the following steps:

[0045] S100: Weigh the silicon powder with a silicon mass content of more than 95%, and divide the silicon powder into the first silicon powder and the second silicon powder. The first silicon powder accounts for 1 / 4 of the total silicon powder mass, and the first silicon powder is divided into Silica fume and water are mixed at a mass ratio of 2:25, stirred and heated to a temperature of 60°C to form a silicon fume mixture;

[0046] S200: The silicon powder mixture, the second part of silicon powder and the catalyst triethylenetetramine are respectively added to the reaction vessel at a certain flow rate, and the catalyst added each time accounts for the content of the total mass of the silicon powder mixture, the second part of silicon powder and the organic base. All ≤5%, react under the condition of temperature of 110 ℃, and obtain the crude produc...

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Abstract

The preparation method comprises the following steps: S100, weighing silicon powder, dividing the silicon powder into a first part of silicon powder and a second part of silicon powder, and mixing, stirring and heating water and the first part of silicon powder in proportion to form a silicon powder mixture; s200, the silicon powder mixture, the second part of silicon powder and a catalyst are added into the reaction container at a certain flow speed, heating and pressurizing reaction are carried out, and a silica sol crude product is obtained. The silicon powder is divided into two parts, the first part of silicon powder and water are mixed to prepare a mixture of silicon powder and water, the silicon powder mixture provides a good solution environment, and then the second part of silicon powder and the catalyst are added into the silicon powder mixture together, so that the particle size and uniformity of the product are guaranteed; by controlling the pressure and temperature conditions, the conversion degree of the raw materials can reach the maximum (the conversion rate is 95% or above), and the use amount of a heat source can be controlled to the maximum extent; the silica sol with the particle size of 10-300nm can be produced, and the content of metal hetero ions is 1t; the purity of the silica sol is high.

Description

technical field [0001] The invention relates to the technical field of silica sol preparation technology, in particular to a preparation method of ultrapure silica sol and its products. Background technique [0002] Silica sol is a dispersion of nano-scale silica particles in water or solvent. The basic component is amorphous silica, and its molecular formula is mSiO 2 ·nH 2 O, SiO 2 It is uniformly dispersed in water or organic solvent in the form of micelles, and the appearance is mostly milky white or light blue transparent solution. In industry, silica sol with a particle size larger than 20 nm is called large particle size silica sol. The particle size of common silica sol in the market is generally 1-100 nm, and the concentration is usually between 20% and 50%. [0003] The traditional preparation methods of silica sol mainly include: elemental silicon hydrolysis method, ion exchange method, sol-gel method, and elemental silicon hydrolysis method and ion exchange me...

Claims

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Application Information

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IPC IPC(8): C01B33/141B82Y40/00
CPCC01B33/1412B82Y40/00C01P2004/64C01P2004/62
Inventor 康立明康利彬范渊卿谢代金孟祥超刘臣乾
Owner 山东科翰硅源新材料有限公司