Unlock instant, AI-driven research and patent intelligence for your innovation.

Large-diameter thick-wall seamless cylinder and manufacturing method thereof

A manufacturing method and large-diameter technology, applied in metal processing equipment and other directions, can solve the problems of increased manufacturing difficulty, weld changes, and high overall performance, to improve strength and low-temperature impact toughness, ensure strength and low-temperature impact toughness, and optimize microstructure. effect of structure

Pending Publication Date: 2022-08-02
BC P INC CHINA NAT PETROLEUM CORP +3
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The complex thermoforming process is easy to change the structure of the weld, which may lead to a decrease in its strength and toughness and affect the overall performance
Moreover, some metal products are used in harsh environments and have higher requirements for overall performance.
Taking my country-Russia East Line Natural Gas Pipeline (Northern Section) as an example, the extreme temperature in the area where the pipeline passes is lower than -45°C. This environment requires the metal products on the pipeline to have extremely high low-temperature impact toughness, but currently steel coil welding is used The impact toughness of the cylinder prepared by the method is insufficient under low temperature conditions, and it is difficult to meet the performance requirements
At the same time, as the structural size of metal products increases, the diameter and thick wall of the cylinder also increase accordingly, resulting in an increase in manufacturing difficulty.
Therefore, the existing cylinder manufacturing method can no longer meet the actual needs

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Large-diameter thick-wall seamless cylinder and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0110] (1) Cylinder design

[0111] In this embodiment, according to the structural size and quality performance requirements of the target product, the designed cylinder length is 2000±20mm, the diameter is 1400±10mm, the wall thickness is 50±1mm, and the surface roughness is Ra6.3.

[0112] (2) Obtain the target steel ingot

[0113] According to the requirements of the set chemical composition, technical indicators, etc., the ingredients are made, and the molten steel is smelted by the converter smelting method.

[0114] The molten steel is refined by the LF ladle refining process and the VD vacuum degassing refining process; the refined molten steel is made into a round billet by the continuous casting process; the round billet is remelted and refined by the electroslag casting process to obtain the target Ingots.

[0115] (3) Obtain forging blanks

[0116] Before forging the target steel ingot, the target steel ingot is heated, and the heating conditions are: the first ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
diameteraaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a large-diameter thick-wall seamless cylinder and a manufacturing method thereof. The method comprises the steps that a target steel ingot is obtained; the target steel ingot is forged and formed, and a forged blank is obtained; primary heat treatment including normalizing and annealing is conducted on the forged blank, then the blank obtained through primary heat treatment is machined, and a seamless cylinder blank is obtained; and secondary heat treatment including quenching and tempering is conducted on the seamless cylinder blank, and therefore the target seamless cylinder is obtained. According to the method, the seamless cylinder is manufactured through the processes of integral forging, two-time heat treatment and the like, so that the strength and low-temperature impact toughness of the seamless cylinder are guaranteed, and then the use performance of a metal product manufactured through the seamless cylinder in the low-temperature environment is guaranteed.

Description

technical field [0001] The invention relates to the technical field of metal product forming, in particular to a large-diameter thick-walled seamless cylinder and a manufacturing method thereof. Background technique [0002] Cylinders are key upstream products for the manufacture of pressure piping components, pressure vessels and other metal products. [0003] Existing large-diameter, thick-walled cylinders are mainly made by steel plate coil welding. The welding seam is the weak part of the cylinder body and is the key link in the quality control of the cylinder. [0004] In the process of using a cylinder to manufacture downstream metal products, it is usually necessary to perform heat treatment processes such as high temperature heating, quenching, and tempering on the cylinder. The complex thermoforming process is easy to change the structure of the weld, which may reduce its strength and toughness and affect the overall performance. And some metal products are used ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D8/10B21J5/00B23P15/00C21D1/18C21D1/26C21D1/28
CPCC21D8/105C21D1/28C21D1/26C21D1/18B21J5/002B23P15/00
Inventor 晏利君祝鹏刘宇邹峰李玉卓刘金生张文生
Owner BC P INC CHINA NAT PETROLEUM CORP