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Coated monolithic base material and monolithic catalyst

A monolithic catalyst and monolithic technology, applied in the direction of catalyst carrier, catalyst activation/preparation, physical/chemical process catalyst, etc., can solve the problems of low activity, short catalyst life, poor selectivity, etc., and achieve the effect of reducing surface area

Inactive Publication Date: 2002-12-25
AIR PROD & CHEM INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0017] Those skilled in the art continue to conduct research to improve monolithic catalysts to overcome the problems of poor selectivity, low activity and short catalyst life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0080] Hydrogenation of nitrobenzene using isopropanol as co-solvent

[0081] The hydrogenation of nitrobenzene (NB) was performed using a series of monolithic catalysts of the present invention with various organic coatings. The hydrogenation reaction was carried out in isopropanol solution of 40 wt% concentration of NB, and the hydrogenation rate was measured when the conversion rate was 50%. The monolithic catalysts were tested in a liquid phase. Isopropanol was added as a solvent to mix the two immiscible phases of nitrobenzene and water. The reaction conditions were 120°C, 200 psig, and a stirring speed of 1500 rpm.

[0082] In Table 1, the column denoting the initial rate represents the second experimental run in the batch autoclave, while the column denoting the final rate represents the eighth experimental run using the same monolithic catalyst at the same setup . At 50% conversion, the rate is expressed in moles of H 2 / m 3 Catalyst / sec is expressed....

Embodiment 2

[0094] Evaluation of monolithic catalysts for the hydrogenation of nitrobenzene in the absence of co-solvent-two-phase

[0095] A series of monolithic catalysts containing cordierite monoliths and polymer network / carbon washcoats were assayed using neat nitrobenzene as the reactant. The conditions were the same as in Example 1 except that the reaction system contained two liquid phases. The results are shown in Table 2.

[0096] Pd Monolithic Catalysts in Immiscible Two-Phase

[0097] Replotted hydrogen uptake curves of hydrogenation rate versus time for each experimental run show that the hydrogenation rate is nearly constant until the end of the reaction. The near constant rate of hydrogenation was unexpected because of the formation of water as a by-product in the reaction and the appearance of two immiscible phases. As the concentration of water increases, one skilled in the art would expect that the rate of hydrogenation will decrease. In this example, C...

Embodiment 3

[0099] Evaluation of monolithic catalysts in the absence of co-solvents - two phases

[0100] The procedure of Example 2 was repeated except using the monolithic catalyst and an immiscible feed initially consisting of 34 wt% nitrobenzene, 48 wt% aniline and 18 wt% water. The reaction temperature and pressure were 140°C and 400 psig, respectively.

[0101] The hydrogenation rate of embodiment 3 is shown in table 3.

[0102] Pd Monolithic Catalysts in Immiscible Two-Phase

[0103] When the hydrogen uptake curves of hydrogenation rate versus time were re-plotted, the hydrogenation rates of monolithic catalyst A, monolithic catalyst D, and monolithic catalyst E in the immiscible two phases were nearly constant. In the experimental production using the monolithic catalyst E, the selectivity to aniline dropped significantly. The surface area of ​​the catalyst E was outside the range required by the present invention.

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Abstract

The present invention relates to monolithic catalysts containing catalytic metals deposited on a coated monolithic substrate comprising a washcoat applied to the monolithic substrate, wherein the monolithic catalyst has a BET method through N2 or Kr Adsorption is measured from 0.1 to 25m2 / gram of surface area. The invention also relates to the coated monolithic substrates used in said monolithic catalysts. The monolithic catalysts of the present invention are particularly suitable for use in hydrogenation reactions employing water-immiscible organic reactant mixtures.

Description

[0001] Cross References to Related Applications [0002] This application is a continuation-in-part of U.S. Serial Application No. 09 / 867,959, filed May 30, 2001, entitled "Polymer Networks / Carbon Layers on Monolithic Supports and Monolithic Catalytic Reactors," which It is also the continuation of the U.S. serial application No.09 / 839,699 with the application date of April 20, 2001, and the title of the invention is "Using Monolithic Reactor Hydrogenation under Immiscible Liquid Phase Conditions", and its specification and The book is incorporated by reference and constitutes a part of this application. [0003] A statement about a federally funded research or development program [0004] The subject matter of this application was funded in part by U.S. Department of Energy (DOE) Cooperative Agreement No. DE-FC02-00CH11018. DOE may have certain rights in the claims of the invention. technical field [0005] The present invention relates to coated ...

Claims

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Application Information

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IPC IPC(8): B01J21/16B01J21/18B01J23/44B01J32/00B01J35/04B01J35/10B01J37/02B01J37/08C07B61/00C07C209/36C07C211/46
CPCB01J21/18B01J23/44B01J37/0219B01J37/084C07C209/36B01J35/56B01J35/60B01J35/613C07C211/46
Inventor A·F·诺德奎斯特F·C·威廉F·J·沃勒R·M·马查多
Owner AIR PROD & CHEM INC