Process for preparing 1, 2, 3, 9-tetrahydro-9-methyl-3-[2-methyl-1h-imidazol-1-yl)methyl]-4h-carbazol-4-one
A technology of methylimidazole and dimethylformamide, which is applied in the field of antiemetic drug ondansetron and its pharmaceutically acceptable acid addition salt to achieve the effects of fast reaction time and reduction of by-products
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Embodiment 1
[0088] 3-[(Dimethylamino)methyl]-1,2,3,9-tetrahydro-9-methyl-4H-carbazol-4-one hydrochloride (10 g, 34 mmol) and 2-form Kimidazole (16.8g, 205mmol, 6.0eq.) was suspended in a mixture of water (75ml) and dimethylformamide (37.5ml). The reaction mixture was heated to reflux (102-103 degrees Celsius) and stirred at this temperature for an additional 6 hours. The reaction mixture was cooled to 5-10 degrees Celsius and stirred at this temperature for half an hour. The precipitated crude ondansetron base was filtered and washed with cold water (3 x 90ml) and dried under vacuum at 60°C to give ondansetron base (9.68g, 96.4% yield ).
Embodiment 2
[0090] 3-[(Dimethylamino)methyl]-1,2,3,9-tetrahydro-9-methyl-4H-carbazol-4-one hydrochloride (12kg, 41mol) and 2-methyl Imidazole (20.2kg, 246mol, 6eq.) was suspended in a mixture of water (120L) and DMF (30L). The reaction mixture was heated to reflux (100-102 degrees Celsius) and stirred at this temperature for 5 hours. The reaction mixture was cooled to 5-10 degrees Celsius and stirred for half an hour. The precipitated crude ondansetron base was filtered and washed with cold water (2 x 110 L) and dried under vacuum at 60°C to give ondansetron base (10 kg, 83% yield) with 97.3% HPLC purity . The main impurity is exomethylenecarbazolone, reaching 2.6% of the crude ondansetron mixture.
[0091] Recrystallization of crude 1,2,3,9-tetrahydro-9-methyl-3-[(2-methyl-1H-imidazol-1-yl)methyl]-4H-carbazol-4-one
Embodiment 3
[0093] The crude ondansetron mixture (11.7 g), prepared as described in Example 2, was dissolved in methanol (468 ml) at 62°C. The resulting solution was stirred over charcoal (0.6 g) at 62°C for 15 minutes. And then filter out the charcoal. A portion of about 100 ml of methanol was distilled off under reduced pressure. The solution was then cooled to 0-5 degrees Celsius and stirred for 1 hour. The precipitated crystals were filtered off and washed twice with cold (0-5°C) methanol (7.3ml). The crystals were dried under reduced pressure at 65°C to afford ondansetron (ca. 81%, yield) with HPLC purity 99.6% and with 0.25% exomethylenecarbazolone contamination.
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