Method of producing archaistic brick by low-temperature sintering
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A low-temperature sintering, antique brick technology, applied in the field of antique brick technology, can solve problems such as incapacity, save processing costs, improve urban environment, and achieve significant social benefits.
Inactive Publication Date: 2007-02-07
钟旭东
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Problems solved by technology
Although researchers from various countries have tried their best to reduce the high-temperature components in the body (SiO 2 、Al 2 o 3 ) content, increase flux content (RO, R 2 O) content, in order to produce enough liquid phase during the firing process, let the liquid phase absorb particles, discharge pores, make the product density reach the maximum, the volume reach the minimum, and the product can be completely sintered, but the ceramic tile produced in this way per kilogram of product The energy consumption still needs 6-10 megajoules. If you want to greatly reduce the firing temperature, reduce energy consumption, and reduce production costs, the existing sintering theory has already failed.
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Embodiment 1
[0025] The production method comprises the following steps:
[0026] 1) Billet formula:
[0027]According to the existing equipment process layout, combined with the actual situation of raw material distribution in this area, through the comparative test and analysis of different raw materials, it is finally determined that waste glass, boiled bauxite, white mud, bentonite, pigment and sodium tripolyphosphate are the main raw materials . The amount of raw materials used for various blanks is shown in Table 1, and the chemical composition analysis of the blanks is shown in Table 2.
[0028] waste glass
cooked bauxite
white clay
Bentonite
sodium tripolyphosphate
colorant
50%
20%
18%
4%
5%
3%
[0029] chemical composition
al 2 o 3
SiO 2
Fe 2 o 3
CaO
MgO
KNaO
other
Content (%)
56
24
1
7
1.0
8
3
[003...
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Abstract
The invention discloses a production method for archaizing bricks by low-temperature sintering. The method comprises using cullet as a major raw material, sodium tripolyphosphate (Na3P5O10) as a secondary raw material, and other other low-priced ceramic raw materials, and producing archaizing bricks suitable for one rapid firing (burning time of 55 minutes and firing temperature <= 900DEG C). The raw materials comprise: waste glass 42-60%, cooked bauxite 18-25%, white mud 15-2%, bentonite 3-8%, sodium tripolyphosphate 5-8%, and pigment 3-4%. The method comprises proportioning the ingredients, ball-milling, sifting, removing iron, spray-drying, pressing and molding, drying, spraying water, proportioning glaze ingredients, ball-milling, sifting and removing iron, aging, spraying transparent glaze, washing edge, sintering, grinding edge, separating, and packaging. The invention has the advantages of low energy consumption and low cost.
Description
technical field [0001] The invention relates to a production method of antique polished tiles, in particular to a technology for producing antique polished tiles by composite plasticizing and low-temperature sintering. Background technique [0002] At present, the firing temperature of architectural ceramic products produced in large quantities and widely used at home and abroad is above 1150°C during the production process, and the firing temperature of products with low water absorption (such as polished tiles) is even as high as 1200°C. The firing temperature of antique bricks is 1180°C, and the building ceramics industry has become one of the largest energy-consuming households in the national economy. Due to the continuous rise in the prices of oil, electricity, gas and coal in the past 20 years, it has also restrained the rapid development of the building ceramics industry. develop. Due to high energy consumption costs in many domestic architectural ceramics industrie...
Claims
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