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Carbon film laminate and method for production thereof, and VOC removing device

A manufacturing method and a technology for a laminate, applied in separation methods, chemical instruments and methods, membrane technology, etc., can solve the problems of inability to obtain efficient separation, insufficient research, etc., to suppress cracks and pinholes, remove The effect of improving performance and reducing VOC concentration

Active Publication Date: 2010-05-05
NGK INSULATORS LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current situation is that sufficient research has not been conducted on methods for controlling the pore size.
In addition, a carbon membrane laminate having a pore size capable of efficiently separating VOC and air, which has become a problem in recent years, cannot be obtained.

Method used

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  • Carbon film laminate and method for production thereof, and VOC removing device
  • Carbon film laminate and method for production thereof, and VOC removing device
  • Carbon film laminate and method for production thereof, and VOC removing device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0128] Use sandpaper to grind the surface of porous alumina (manufactured by Nippon Gaishi Co., Ltd., average particle diameter 3 μm, average pore diameter 0.5 μm, φ14 mm, t=1.5 mm disc) until it is flat visually, and obtain porous alumina. Body. Add 3wt% of alumina powder (manufactured by Sumitomo Chemical Co., Ltd., AKP-15), ion-exchanged water and dispersant (manufactured by Toagosei Co., Ltd., Aron A-6114) with an average particle diameter of 0.7 μm. Washer mixed to obtain 60wt% alumina slurry. The alumina slurry was coated on the above-mentioned alumina porous body by spin coating, dried at 150°C for 1 hour in the air atmosphere, and dried in an oven. In a type furnace, sintering at 1300° C. for 2 hours in the air atmosphere prepared an alumina intermediate layer (A) (a porous body with an intermediate layer). In 40 wt % titanium oxide slurry (manufactured by Ishihara Sangyo Co., Ltd., Mix ion-exchanged water in STS-21 (average particle size 20nm)) to obtain 4wt% titanium...

Embodiment 2

[0132] In the same procedure as in Example 1, a titanium oxide fine particle layer (a) (surface layer) was provided on the aluminum oxide intermediate layer (A). Coating the polyamic acid solution (I) of 3 times the amount of Example 1 on the titanium oxide particle layer (a) by spin coating, heat treatment according to the same steps as in Example 1, on the titanium oxide particle layer (a) The precursor of the carbon film was obtained. The obtained carbon film precursor was heat-treated in the same procedure as in Example 1 to obtain a carbon film laminate.

Embodiment 3

[0134] Use sandpaper to grind the surface of porous alumina (manufactured by Nippon Gaishi Co., Ltd., average particle diameter 3 μm, average pore diameter 0.5 μm, φ14 mm, t=1.5 mm disc) until it is flat visually, and obtain porous alumina. body. Add 3 wt% of alumina powder (Sumitomo Chemical Co., Ltd., AKP-50) with an average particle diameter of 0.2 μm, ion-exchanged water and a dispersant (Toagosei Co., Ltd., Aron-A6114), and mix them by a ball mill to obtain 40 wt% alumina·slurry. The alumina-slurry was coated on the above alumina porous body by the spin coating method, dried at 150° C. for 1 hour in the air atmosphere, and sintered at 1350° C. in the air atmosphere for 2 hours. hours, an alumina intermediate layer (B) (a porous body provided with an intermediate layer) was prepared. Ion-exchanged water was mixed with 40 wt % titanium oxide slurry (manufactured by Ishihara Sangyo Co., Ltd., STS-21 (average particle diameter: 20 nm)) to obtain a 4 wt % titanium oxide slur...

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Abstract

A carbon film laminate 1 has a porous substrate 6 formed of a plurality of particles and a carbon film 2 provided on a surface of the porous substrate 6, wherein the porous substrate 6 includes a surface layer 3 which is in contact with the carbon film 2 and which is formed of particles 3a having a mean particle size of 0.01 to 0.11 [mu]m, and a porous body 5 formed of particles having a mean particle size differing from that of the particles 3a forming the surface layer 3. The invention provides a carbon film laminate which does not generate cracks and pinholes of the carbon film and which issuitable for producing thin film thereof.

Description

technical field [0001] The present invention relates to a carbon film laminate and a method for producing the same. More specifically, it relates to a carbon film laminate suitable for thinning by suppressing cracks and pinholes in the carbon film and a method for producing the same. In addition, the present invention relates to a method for producing a carbon membrane laminate suitable for producing a carbon membrane laminate including a carbon membrane having a desired pore diameter, and is applicable to separating concentrated oxygen from air and reducing volatile organic compound (VOC) content. ) of the VOC concentration of air in the carbon film laminate. Background technique [0002] As a separation method for separating and recovering a specific gas from a gas mixture and utilizing it effectively, separation by a carbon membrane is currently attracting attention. Carbon membranes are usually obtained by thermally decomposing and carbonizing a film-shaped polymer mate...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D69/12B01D53/22B01D71/02C01B31/02
CPCY02A50/20
Inventor 海川和之富田俊弘吉田学小畑政道
Owner NGK INSULATORS LTD