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Use of non-oxidizing strong acids for the removal of ion-implanted resist

a resist and strong acid technology, applied in photomechanical treatment, instruments, electrical equipment, etc., can solve the problems of not being able to function or function poorly, and methods that do not work well on germanium-containing substrates

Inactive Publication Date: 2016-11-03
ENTEGRIS INC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention has various benefits that will be further explained in the following disclosure.

Problems solved by technology

However, high-dose ions implanted in the resist may deplete hydrogen from the surface of the resist causing the resist to form an outer layer or crust, which may be a carbonized layer that is harder than the underlying portion of the resist layer (i.e., the bulk portion of the resist layer).
An important aspect of resist stripping concerns damage to the substrate, or undesirable removal of a portion of the substrate, that may result from resist stripping.
Such damage is undesirable because it may cause structures and devices formed in or on the substrate (e.g., transistors or other electronic devices formed in or on a semiconductor wafer) not to function or to function poorly.
These methods do not work well for germanium-containing substrates because they are kinetically more sensitive to oxidation than silicon, in part because germanium oxide is more soluble and a poor protector of the surface (unlike SiO2).

Method used

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  • Use of non-oxidizing strong acids for the removal of ion-implanted resist
  • Use of non-oxidizing strong acids for the removal of ion-implanted resist
  • Use of non-oxidizing strong acids for the removal of ion-implanted resist

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0099]The following formulations were prepared and were used in a process described herein to remove bulk and hardened resist from a coupon.

FormulationFluoride speciesMSA (99%)A2.56 wt % hexafluorotitanic acid97.44 wt %B5.21 wt % tetrabutylammonium94.79 wt %tetrafluoroborateC6.20 wt % tetrabutylammonium93.80 wt %trifluoromethanesulfonateD0.90 wt % ammonium bifluoride99.10 wt %E2.67 wt % tetramethylammonium97.33 wt %fluoride tetrahydate (98%)F0.59 wt % ammonium fluoride99.41 wt %G2.90 wt % fluoboric acid (48%)97.10 wt %H0.66 HF (0.66%)99.34 wt %I0.33 HF (0.66%)99.67 wt %J0.11 HF (0.66%)99.89 wt %

[0100]The implant resist stripping process included immersing a coupon in each Formulation A-J for 10 minutes at room temperature, followed by a DMSO rinse, followed by an isopropanol rinse, followed by a N2 dry. The etch rate measurements of blanketed wafers included measuring the initial thickness of the SiO2 (100 nm thermal oxide on Si) and PECVD SiN (400 nm PECVD SiNx on Si) coupons, imme...

example 2

[0104]Additional studies were performed with formulation H. In a first experiment, a patterned wafer coupon having medium dose high energy implant on Ge was immersed without stirring in DMSO for 10 min at 20° C. The coupon was removed and rinsed with isopropanol. Referring to FIGS. 2A-2B, which shows the AFM scan in FIG. 2B and the cross-sectional analysis in FIG. 2A it can be seen that most of the crust and all of the “rails” are still present.

[0105]In a second experiment, a patterned wafer coupon having medium dose high energy implant on Ge was immersed without stirring in formulation H for 10 min at 20° C. The coupon was removed and rinsed with DMSO followed by a second rinse with isopropanol. Referring to FIGS. 3A-3B, which shows the AFM scan in FIG. 3B and the cross-sectional analysis in FIG. 3A it can be seen that a small amount of the “rails” are still present. Although not wishing to be bound by theory, it is thought that the debris is re-deposited crust and rail particles.

[...

example 3

[0109]Solutions K-U were prepared as indicated in Table 2. Germanium coupons were pre-measured using ellipsometry and treated with 18 hr old solutions K-U for 10 minutes at room temperature. The coupons were rinsed with DMSO for 60 sec, then with isopropanol for 30 sec, then dried with nitrogen gas. The coupons were measured again to determine Ge loss and GeO2 loss.

MSAconc.conc.Formulation(99+%) / wt %H2SO4 / wt %MSMHF / wt %Ge loss / ÅGeO2 loss / ÅK99.8000.23.7 ± 1.314.0 ± 0.4L89.81000.21.4 ± 0.712.9 ± 0.4M89.80100.22.9 ± 0.714.1 ± 0.2N79.810100.25.9 ± 1.513.3 ± 0.1O059.8400.2−4.9 ± 1.9 13.4 ± 0.2P94.8500.25.5 ± 1.312.9 ± 0.3Q79.82000.24.5 ± 0.4−1.9 ± 3.4R59.84000.21.2 ± 0.511.8 ± 0.1S29.87000.24.6 ± 0.711.9 ± 0.2T9.89000.2−1.7 ± 1.9 11.9 ± 0.1U099.800.2−0.7 ± 1.8 12.2 ± 0.4

[0110]Referring to FIGS. 6 and 7, which are AFM micrographs of germanium coupons immersed in formulations N and U, respectively, it can be seen that formulation N removed the rails completely from site 1 and mostly remove...

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Abstract

A method and composition for removing bulk and / or ion-implanted resist material from microelectronic devices have been developed. The compositions effectively remove the ion-implanted resist material while not damaging the silicon-containing or germanium-containing materials.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application claims priority to U.S. Provisional Patent Application No. 61 / 919,177 filed Dec. 20, 2013 in the name of Steven Bilodeau et al. entitled “Use of Non-Oxidizing Strong Acids for the Removal of Ion-Implanted Resist,” to U.S. Provisional Patent Application No. 62 / 046,495 filed Sep. 5, 2014 in the name of Steven Bilodeau et al. entitled “Use of Non-Oxidizing Strong Acids for the Removal of Ion-Implanted Resist,” and to U.S. Provisional Patent Application No. 62 / 045,946 filed Sep. 4, 2014 in the name of Steven Bilodeau et al. entitled “Stripping of Ion-Implanted Resist Using Compositions that are Compatible with Germanium,” each of which is incorporated by reference herein in their entirety.FIELD[0002]The present invention relates generally to a composition and process of removing resist, specifically ion-implanted resist, from a microelectronic device comprising same. The composition and method as disclosed selectively removes...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H01L21/311H01L21/02G03F7/42H01L21/027
CPCH01L21/31133G03F7/423H01L21/02057H01L21/0273H01L21/265H01L21/31155
Inventor BILODEAU, STEVENCOOPER, EMANUEL I.LEE, JAESEOKKIM, WONLAEBARNES, JEFFREY A.
Owner ENTEGRIS INC