Method for preparing mineral bonding materials and composite materials thereof from phosphoric acid and aluminium-silicon materials

A technology of mineral bonding materials and aluminum-silicon materials, applied in clay products, other household utensils, applications, etc., can solve the problems of reduced high-temperature characteristics, difficult to react, high strength, etc., and achieve high temperature resistance and durability, good The effect of acid and alkali corrosion resistance and high mechanical strength

Inactive Publication Date: 2008-10-08
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage is that the castable can only obtain higher strength (about 20MPa) under high temperature conditions (compiled by Guan Shiwen. High alumina refractory castables use kaolin, metakaolin and silica powder fillers, foreign refractory materials. 2003.28 (2): 12 ~17)
[0006] 3. The disadvantage of refractory castables that use phosphate as a chemical combination is that it is difficult to react with ordinary aluminum-silicon materials at room temperature. For this reason, MgO fine powder or aluminate cement is added to make the refractory castable harden (Han Xinglu Edited. Unshaped Refractories (Second Edition), Beijing: Metallurgical Industry Press, 2003)
The introduction of these metal ions often causes the problem of lower high temperature characteristics of the system
The autotrophic strength of the latter two is low, and the main reaction process of the solid phase needs to be carried out under high temperature conditions.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1 prepares mineral bonding material

[0020] (1) Kaolin is calcined at 940°C for 1 hour to obtain metakaolin;

[0021] (2) The metakaolin obtained in step (1) is mixed with phosphoric acid with a concentration of 85% in a weight ratio of 90:10, the mixture is injected into the mold for compression molding, and after hardening at 5° C., a mineral bonded material with good durability is obtained, which is resistant to compression at room temperature The strength is 95MPa, and the refractoriness is higher than 1750℃.

Embodiment 2

[0022] Embodiment 2 prepares mineral bonding material

[0023] (1) Kaolin was calcined at 450°C for 48 hours to obtain metakaolin;

[0024] (2) The metakaolin obtained in step (1) is mixed with 20% phosphoric acid in a weight ratio of 40:60, the mixture is poured into the mold for casting, and after hardening at 100° C., a mineral bonded material is obtained. The normal temperature compressive strength is 32MPa, the refractoriness is higher than 1600℃.

Embodiment 3

[0025] Embodiment 3 prepares mineral bonding material

[0026] (1) kaolin was calcined at 800°C for 6 hours to obtain metakaolin;

[0027] (2) The metakaolin obtained in step (1) is mixed with phosphoric acid with a concentration of 40% by weight in a weight ratio of 60:50, the mixture is poured into the mold for casting, and after hardening at 30°C, a mineral bonded material is obtained. It is 40MPa, and the refractoriness is higher than 1600°C.

[0028] Example 4 The mineral bonding material obtained in Example 1 is used to prepare composite materials

[0029] The mineral bonding material and bauxite clinker obtained in Example 1 were mixed in a weight ratio of 10:10, cast and molded, and hardened at 100°C to obtain a composite material with a normal temperature compressive strength of 65MPa and a refractoriness higher than 1600°C.

[0030] Example 5 The mineral bonding material obtained in Example 2 is used to prepare composite materials

[0031] The mineral bonding mate...

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Abstract

The present invention relates to one kind of mineral bonding material prepared with phosphoric acid and alumina and silica material at relatively low temperature and its composite material. At relatively low temperature, alumina and silica material with reaction activity and phosphoric acid produce bonding reaction to form one kind of amorphous solid mineral bonding Al-Si-P material. The mineral bonding Al-Si-P material may be used as base material and added with bauxite, silica powder, flyash, mineral slag, fiber, etc to prepare various kinds of composite material with different performances. The composite materials may be cast or pressed to form optionally without needing of introducing alkali earth ions, and the prepared material has high durability, high mechanical strength and good high temperature performance.

Description

technical field [0001] The invention relates to the preparation technology of functional inorganic non-metallic materials such as high-temperature materials, corrosion-resistant materials and structural materials, in particular to a method for preparing mineral bonding materials and composite materials thereof with phosphoric acid and aluminum-silicon materials. Background technique [0002] It is well known that the synthesis and preparation of solid-state materials often involve solid-state reactions. Traditional solid-state reactions need to be carried out under high temperature and high pressure conditions. However, under high temperature and other conditions, there are defects such as difficulty in controlling the macroscopic and microstructural characteristics of materials, low reaction speed, and unstable material properties. The technology of preparing solid materials by low-temperature solid-state reaction has become the direction that people pursue. [0003] The e...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B14/04C04B22/16C04B33/04C04B33/28
Inventor 曹德光苏达根朱锦辉
Owner SOUTH CHINA UNIV OF TECH
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