Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation technique of porous stainless steel-ceramic compound film

A preparation process, stainless steel technology, applied in the field of composite membrane material preparation, can solve problems such as poor adhesion of ceramic layers, and achieve the effect of improving surface flatness

Active Publication Date: 2009-12-02
NANJING TECH UNIV
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] The technical problem to be solved by the present invention is: in order to improve the existing problems such as poor adhesion of the ceramic layer in the preparation process of the porous stainless steel-ceramic composite membrane material, a method of preparing the stainless steel-ceramic composite membrane material by an interface metal powder sintering bonding process is proposed craft

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation technique of porous stainless steel-ceramic compound film
  • Preparation technique of porous stainless steel-ceramic compound film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] (1) The substrate used is a 316L porous stainless steel tube with an outer diameter of 20 mm and a wall thickness of 3 mm, with an average pore diameter of 30 μm. They were cleaned by acid-base ultrasonic cleaning, then cleaned with deionized water, and dried for later use.

[0027] (2) Mix 100g 316L stainless steel powder (particle size range 20-50μm) with 100ml of 5% PVA solution and stir vigorously to form a slurry, spray the slurry evenly on the surface of the substrate to form a stainless steel powder layer with a thickness of 200μm, put it in an oven Dry at 120°C for 2 hours.

[0028] (3) Add 1g PEI and 0.5g silicone defoamer to 100ml PVA solution with a concentration of 5%, stir and mix, and slowly add 30g Al with an average particle size of 1 μm 2 O 3 powder, then add distilled water to dilute to 200ml, and prepare a suspension by ultrasonic dispersion. It was sprayed on the surface of the stainless steel powder layer of the substrate to form a ceramic powder...

Embodiment 2

[0031] (1) A 304L-type porous stainless steel disc with a diameter of 30 mm, a thickness of 2 mm and an average pore diameter of 30 μm was used as the substrate, which was cleaned by acid and alkali ultrasonic cleaning, then cleaned with deionized water, and dried for use.

[0032] (2) Mix 300g of 316L stainless steel powder (particle size range 20-50μm) with 100ml of 5% PVA solution and vigorously stir to form a slurry, brush the slurry evenly on the surface of the substrate to form a stainless steel powder layer with a thickness of 500μm. Dry in an oven at 120°C for 2 hours.

[0033] (3) Same as step (3) of Example 1, with a thickness of 200 μm.

[0034] (4) Same as step (4) in Example 1, the sintering temperature was kept at 1300° C. for 1 hour.

Embodiment 3

[0036] (1) The substrate used is a 316L porous stainless steel tube with an outer diameter of 20 mm and a wall thickness of 3 mm, with an average pore diameter of 10 μm. They were cleaned by acid-base ultrasonic cleaning, then cleaned with deionized water, and dried for later use.

[0037] (2) Mix 10g of 316L stainless steel powder (particle size range 1-5μm) with 100ml of 3% PVA solution and stir vigorously to form a slurry. Brush the slurry evenly on the surface of the substrate to form a stainless steel powder layer with a thickness of 50μm. Dry in an oven at 120°C for 2 hours.

[0038] (3) Add 1g PEI, 1g MC and 0.5g organosilicon defoamer to 200ml ionized water, stir and mix, and slowly add 10g TiO with an average particle size of 0.2μm 2 The powder was dispersed by ultrasonic to prepare a suspension. It was sprayed on the surface of the stainless steel powder layer of the substrate to form a ceramic powder layer with a thickness of 20 μm, which was air-dried at room tem...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
thicknessaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to a preparation process of a porous stainless steel-ceramic composite membrane. Add a layer of metal powder (2) between the ceramic layer (1) and the stainless steel substrate (3), and co-fire with the ceramic layer (1) at high temperature. It can not only act as an adhesive, but also repair the surface of the substrate. Defects, while not affecting the membrane filtration accuracy. The base material (3) targeted by the present invention can also be a shaped but unsintered green body, so that the ceramic layer (1) can be directly coated on the surface of the green body and the two parts are sintered in one step; as an adhesive The metal powder (2) can be a single metal or a stainless steel alloy. Mix stainless steel powder and ceramic powder with additives to prepare a suspension, prepare metal powder coating and ceramic coating successively on the surface of the substrate, remove organic matter, and sinter in vacuum or protective atmosphere at 600-1400 °C.

Description

Technical field: [0001] The invention relates to a preparation process of a composite membrane material; in particular, to a preparation process of a porous stainless steel-ceramic composite membrane material. Background technique: [0002] The continuous expansion of the application field of membrane separation technology has put forward higher requirements for the production of membrane materials. According to the different membrane materials, membranes can be divided into two categories: polymer membranes and inorganic membranes. Among them, polymer membranes are the most widely used, but there are also prominent problems. Poor chemical stability, difficult to clean and sterilize, and easy to cause secondary pollution, these are the advantages of inorganic membranes, and their market share is growing rapidly. Inorganic membranes are mainly divided into two categories: ceramic membranes and stainless steel membranes. Relatively speaking, ceramic membranes have better che...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01D67/00B01D71/02
Inventor 黄彦俞健舒世立胡小娟范菁菁
Owner NANJING TECH UNIV