Filling metallic particles for overlay welding and its preparation method

A technology of surfacing welding metal and filling metal, which is applied in the direction of metal processing equipment, welding equipment, manufacturing tools, etc., and can solve problems such as difficult surfacing welding of broken welding wire, complicated manufacturing process, and difficult wire rods.

Inactive Publication Date: 2007-08-15
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The production process of the above-mentioned shredded welding wire is to use the hot-rolled wire rod for welding produced by the iron and steel enterprise as the raw material, make a filament with a certain diameter after multiple passes of cold drawing, and then cut the wire to make a cylindrically shaped shredded welding wire (see "Installation" magazine, No. 5 article in 2003 "Welding method of large oil tank bottom plate - broken wire submerged arc welding"), its manufacturing process is relatively complicated
The crushed welding wire and its production process have the following deficiencies: first, the alloy composition of the crushed welding wire cannot be adjusted independently, and its variety is limited by the variety of hot-rolled wire rods produced by iron and steel enterprises; secondly, it is difficult to make wire rods from metal materials with high alloy element content , especially the preparation of wire rods with a diameter of less than 0.8mm is more difficult, making it difficult for such broken wires to be used for surfacing welding, which greatly limits its application field; the third is that the production process of broken welding wires is complicated, and the raw materials come from iron and steel enterprises. Hot-rolled wire rod for special welding, making its production cost high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] Ordinary low and medium alloy steel surfacing welding filler metal particles. The design composition of main alloy elements is (mass%): 0.8C, 1.0Si, 2.5Mn, 3.5Cr, and the total amount of other alloy elements does not exceed 1.

[0065] A method for preparing filler metal particles for wear-resistant surfacing, comprising the following steps:

[0066] (1) Selection of scrap steel: Q345 scrap steel is selected according to the design requirements of the wear-resistant alloy composition. 52ppm.

[0067] (2) According to the chemical composition design index of the filler metal particles to be manufactured, and according to the chemical composition of the Q345 steel scrap selected in step (1), determine the type and quantity of the added alloy as follows:

[0068] The total mass of charge is 6.8% high-carbon ferrochrome (containing 65% Cr, 7% C, 3% Si), 0.65% graphite, 1.95% ferrosilicon (containing 45% Si, 3% Mn), 2.5% medium Carbon ferromanganese (containing 79% Mn, 1....

Embodiment 2

[0079] Cr-M0 heat stable steel surfacing welding filler metal particles. The design composition of main alloy elements is (mass%): 0.4C, 0.8Si, 2.2Mn, 1.8Cr, 0.8Mo.

[0080] A method for preparing filler metal particles for wear-resistant surfacing, comprising the following steps:

[0081] (1) Selection of scrap steel: According to the design requirements of the filler metal alloy composition, lOCrMo910 scrap steel (ie Cr-1Mo), its main chemical composition (mass%) is: 0.12C, 0.52Mn, 0.40Si, 2.2Cr, 1.0Mo, 0.022S, 0.030P, and the content of oxygen and nitrogen is not more than 60ppm.

[0082] (2) According to the chemical composition design index of the filler metal particles to be used for surfacing, and according to the chemical composition of the 10CrMo910 steel scrap selected in step (1), determine the type and quantity of the added alloy as follows:

[0083] The total mass of charge is 0.46% graphite, 1.65% ferrosilicon (containing 45% Si, 3% Mn), and 3.1% medium carbon...

Embodiment 3

[0094] High chromium steel surfacing filler metal particles. The design composition of main alloy elements is (mass%): 0.18C, 13.0Cr, 6.0Ni, 2.5Mo, 2.0W, and the total amount of other alloy elements does not exceed 2.5.

[0095] A method for preparing filler metal particles for wear-resistant surfacing, comprising the following steps:

[0096] (1) Selection of steel scrap: 10CrMo910 steel scrap is selected according to the design requirements of the filler metal alloy composition (ie Cr-1Mo), its main chemical composition (mass%) is: 0.12C, 0.52Mn, 0.40Si, 2.2Cr, 1.0Mo, 0.022S, 0.030P, oxygen and nitrogen content are not more than 60ppm.

[0097] (2) According to the chemical composition design index of the filler metal particles to be made for surfacing, and according to the chemical composition of the 10CrM0910 steel scrap selected in step (1), determine the type and quantity of the added alloy as follows:

[0098] The total mass of charge is 0.15% graphite, 13.5% metal c...

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Abstract

The invention discloses a stuff metal particle used in stack welding, wherein the particles are 0.1-5.0mm, comprising S less than 0.05%, P less than 0.05%, oxygen less than 60ppm, and nitrogen less than 60ppm, while other chemical components are set by object metal. The metal particles are directly granulated from waste steel and iron alloy, with high alloy utilization and low cost. The invention can prepare stuff metal particles with corrosion resistance, abrasion resistance and thermal resistance, with high alloy content.

Description

technical field [0001] The invention relates to a welding material and a production method thereof, in particular to a novel filler metal particle for surfacing welding and a preparation method thereof. Background technique [0002] Most of the mechanical parts are made of metal materials. Due to the relative movement between parts or between parts and materials, wear will occur; due to environmental influences, there will be chemical and electrochemical effects, which will cause the metal surface of the parts to be damaged. Corrosion; Some parts may be both worn and corroded, resulting in abrasion. With the development of modern industry, mechanical parts often work under extremely complex and harsh conditions, and a large number of mechanical equipment are often scrapped due to wear, corrosion or abrasion. This requires that the surface of mechanical equipment under the working conditions of high temperature and high pressure, high load, oxidation, and corrosion has good ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30B23K35/02B22F9/08C22C1/02
Inventor 孙俊生李宁洋孙逸群
Owner SHANDONG UNIV
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