Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Aluminum alloy sheet for cold press forming, method of manufacturing the same, and cold press forming method for aluminum alloy sheet

A cold-press forming, aluminum alloy plate technology, applied in the field of cold-press forming, can solve the problems of inability to use common lubricants, cracks in bending parts, complicated structure of presses, etc.

Active Publication Date: 2009-08-26
FURUKAWA SKY ALUMINUM CORP
View PDF3 Cites 19 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. The press (press) must have the function of heating and cooling the aluminum alloy plate, thus requiring a longer overall forming time compared with the case of cold forming, resulting in reduced production efficiency and increased forming cost
[0007] 2. Since the forming is carried out under warm conditions, ordinary lubricants for cold forming cannot be used, therefore, new lubricants need to be developed
[0008] 3. The press is structurally complex, which leads to increased equipment costs
[0009] 4. Since the press is more complicated, it increases the difficulty of quality control
In this case, however, the following problems were found: the strain is concentrated in the area under the punch and being softened, and the thickness of the plate is significantly reduced locally in this area, resulting in a decrease in the rigidity of the formed product.
Regarding this point, in the technology of Patent Document 3, only the area of ​​the plate located under the punch, that is, the central part of the plate, is heated, but the peripheral part of the plate remains in the state of aging precipitation due to aging at room temperature, and in the peripheral part The bending ability of the part is very poor, leading to cracking in the bending part

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Aluminum alloy sheet for cold press forming, method of manufacturing the same, and cold press forming method for aluminum alloy sheet
  • Aluminum alloy sheet for cold press forming, method of manufacturing the same, and cold press forming method for aluminum alloy sheet
  • Aluminum alloy sheet for cold press forming, method of manufacturing the same, and cold press forming method for aluminum alloy sheet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0106] Aluminum alloys A1 to A6 as shown in Table 1 were melted and adjusted in composition, and the melts were cast by a DC casting method to produce aluminum alloy ingots. Each ingot was soaked at 530° C. for 10 hours, and hot-rolled and cold-rolled according to an ordinary method to obtain a 1 mm-thick alloy plate. Then, each alloy plate obtained was subjected to solution treatment at 530° C., followed by rapid cooling to room temperature. After solution treatment and rapid cooling, each alloy plate was kept at room temperature for 60 days. Then, at the time of pressing, the portion of each alloy sheet to be the pressed peripheral portion was subjected to partial recovery heat treatment under the heating conditions shown in Table 2. After each alloy plate as a whole is cooled to normal temperature, within a period of 24 hours at normal temperature, the alloy plate is used for the strength (tensile strength and 0.2% yield stress) of the non-heated part and the heated part, ...

Embodiment 2

[0124] On the basis of the process, Example 2 is mainly used to demonstrate the effect of the method described in claims 7 and 12 of the present invention. However, it should be noted here that embodiments falling outside the conditions defined in claims 6 and 11 but falling within the conditions defined in claims 7 and 12 are also described for reference. Here, the embodiment that satisfies the limitations of claims 7 and 12 is referred to as the "embodiment of the second category" (of the present invention), while the implementation that satisfies the limitations of claims 6 and 11 but does not satisfy the limitations of claims 7 and 12 Examples are referred to as "First Class Examples" (of the present invention), while Examples that do not satisfy both sets of conditions are referred to as "Comparative Examples".

[0125] Aluminum alloys B1 to B3 shown in Table 3 were melted, and then the melts were cast by a DC casting method to produce aluminum alloy ingots having chemica...

Embodiment 3

[0150] The rolled plate of alloy B1 used in Example 2 was prepared as a test sample, and solution treatment, aging and partial recovery heat treatment were carried out by the following method: wherein the aging condition after solution treatment and the following conditions such as in the partial recovery heat treatment The heating temperature, heating time, heating rate, and cooling rate achieved in 2 were the same as in Condition 2 shown in Table 4. However, it should be noted here that in Example 3, the regions of the heated part and the non-heated part were changed differently in the partial recovery heat treatment, as shown in Table 8. Three days after the partial recovery heat treatment, under the same test conditions as in Table 1, the green body that has undergone partial recovery heat treatment in this area was used for the cylindrical deep drawing test to determine the LDR. The results are shown in Table 8.

[0151] Table 8

[0152] condition

Number...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
yield stressaaaaaaaaaa
yield stressaaaaaaaaaa
yield stressaaaaaaaaaa
Login to View More

Abstract

An Al-Mg-Si based aluminum alloy sheet having undergone normal-temperature aging (or being in an underage state) after a solution treatment thereof is, before press forming, subjected to a heating treatment (partial reversion heating treatment) in which the alloy sheet is partially heated to a temperature in the range of 150 to 350 DEG C for a time of not more than 5 minutes so that the difference in strength (difference in 0.2% proof stress) between the heated part and the non-heated part will be not less than 10 MPa. The alloy sheet thus treated is subjected to cold press forming in the condition where the heated part with low strength is put in contact with a wrinkle holding-down appliance of the press and the non-heated part with high strength is put in contact with the shoulder part (radius) of the punch. In the partial reversion heating treatment, the temperature rise rate and the cooling rate in cooling down to 100 DEG C or below are set to be not less than 30 DEG C / min. Further, the period for which the alloy sheet is left to stand at normal temperature after the partial reversion heating treatment until the cold press forming is set to be within 30 days.

Description

technical field [0001] The present invention relates to an Al-Mg-Si based aluminum alloy plate, which is used after forming, especially cold forming, and baking the coating on it, and also relates to a manufacturing method of the aluminum alloy plate, and the use of the aluminum alloy plate Cold press forming method of aluminum alloy plate. More specifically, the present invention relates to an Al-Mg-Si-based aluminum alloy plate, which is preferably used for various components and parts of automobiles, ships, aircraft, etc., or as building materials, structural materials, or Used in various devices, home appliances, parts thereof, etc., for example, automobile body panels and panels. Background technique [0002] Traditionally, automotive body panels have previously been obtained mainly by using cold-rolled steel sheets. However, due to the recent widespread awareness of the importance of reducing the weight of the vehicle body, rolled aluminum alloy sheets have been freq...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22F1/04B21D22/22
CPCB21D24/00C22C21/00C22C21/10C22F1/00C22F1/053
Inventor 日比野旭一谷幸司
Owner FURUKAWA SKY ALUMINUM CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products