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Product by spraying with high molecular materials by dry method and glazing at low temperature and production process thereof

A high-molecular material and dry-process technology, which is applied in the field of high-molecular material dry-spraying low-temperature glaze-setting products and production processes, and achieves the effects of simplified process, plump colors and low firing temperature.

Inactive Publication Date: 2009-09-23
河南金丹搪瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with the traditional process, its invention overcomes the defects of the wet enamelling process to a certain extent, but the firing temperature still needs to be 700 ° C ~ 740 ° C

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Embodiment 1, take the production washbasin as example:

[0043] The fixed glaze powder for the production of washbasins is prepared from the raw materials of the following weight components:

[0044] Base material: 40 parts of resin, 5 parts of silicon dioxide, 15 parts of titanium dioxide;

[0045] Auxiliary materials: 7.5 parts of stainless steel powder, 6.5 parts of iron powder, 5.5 parts of calcium carbonate,

[0046] 8.5 parts of magnesium carbonate;

[0047] Auxiliaries: 2.5 parts of curing accelerator, 2.5 parts of leveling agent, 2.5 parts of coloring agent,

[0048] Brightening agent 2.5 parts, resist 2 parts.

[0049] The fixed glaze powder is to mix the base material, auxiliary materials and auxiliary agents in the above parts by weight according to the formula for producing the washbasin, and put it into a powder spraying gun as required, and set it aside for use.

[0050] Its production process is:

[0051] The first step is to make washbasin ir...

Embodiment 2

[0060] Embodiment 2, taking the production of tea trays as an example:

[0061]The fixed glaze powder for producing tea trays is prepared from the raw materials of the following weight components:

[0062] Base material: 45 parts of resin, 3 parts of silicon dioxide, 15 parts of titanium dioxide;

[0063] Auxiliary materials: 7 parts of stainless steel powder, 8 parts of iron powder, 7 parts of calcium carbonate, 8 parts of magnesium carbonate;

[0064] Auxiliaries: 2 parts of curing accelerator, 3 parts of leveling agent, 2.5 parts of coloring agent,

[0065] Brightener 2 parts, resist 3 parts.

[0066] The fixed glaze powder is prepared by mixing the base material, auxiliary materials and additives in the above parts by weight according to the formula for producing tea trays, and putting them into a powder spraying gun as required for use.

[0067] Its production process is:

[0068] The first step is to make tea tray iron blanks: select iron plates with qualifie...

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Abstract

The invention provides a product by spraying with high molecular materials by a dry method and glazing at low temperature and a production process thereof. The product is obtained by spraying with glazing powder by a dry method and glazing at low temperature on surface of a balled iron blank. The glazing powder is made from the following parts of raw materials by weight: substrate materials: 30-50 parts of resin, 2-8 parts of silicon dioxide and 10-20 parts of titanium dioxide; auxiliary materials: 2-9 parts of stainless steel powder, 3-8 parts of iron powder, 2-7 parts of calcium carbonate and 5-12 parts of magnesium carbonate; and additives: 0.5-3.5 parts of a curing accelerator, 1-3 parts of a leveling agent, 1-3 parts of a colorant, 1-3 parts of a luster-enhancing agent and 1-3 parts of an anticorrdant. The production process thereof comprises the following steps: fabricating the balled iron blank, pickling, degreasing, surface conditioning, phosphating, spraying by the dry method, pyrographing, spraying with fluorescent liquid and adding a steel ring to obtain a finished product. The sintering temperature of the production process is 160-200 DEG C, porcelain surface of the product is flat and smooth and is bright like a mirror, and rich in designs and colors; avoids porcelain shedding during collision and beating, and has long service life.

Description

technical field [0001] The invention relates to a production process for spraying fixed glaze on the surface of metal products, in particular to a product and a production process for spraying low-temperature fixed glaze on the surface of a polymer material. Products and production processes that are made and attached to the metal surface glaze. Background technique [0002] Among the currently disclosed technologies, the enamel industry mostly adopts a wet enamelling process. Wet enamelling is prone to surface defects such as pinholes, air bubbles, cracks or deformation, shrinkage of glaze, and porcelain dropouts during enamelling and post-cooling. When fired at high temperature, the pattern is easy to change color, not bright, the product qualification rate is low, and the raw materials in the enamelling process cannot be recycled, which is easy to cause environmental pollution. Chinese patent 200510094501.1 discloses "a low-temperature electrostatic enamel powder for st...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23D5/04C23D3/00C23D13/00C03C8/02C03C8/14C23G1/08
Inventor 李景学崔耀军朱海英潘雨露王青山徐其贤葛高峰鲁扬全
Owner 河南金丹搪瓷有限公司
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