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Hard chromium plating process of hard film mould of rubber component

A technology of hard chrome plating and parts is applied in the field of hard chrome plating of rubber parts film molds, which can solve the problems of difficult operation to meet requirements, reduce the service life of molds, increase production efficiency, etc., so as to facilitate normal use and maintenance, Guaranteed corrosion resistance and extended service life

Inactive Publication Date: 2010-02-03
安徽宁国中鼎模具制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The characteristics of the traditional metal surface hard chromium plating process: 1. Low anode current efficiency (between 8-13%); 2. Poor throwing ability and depth capability; 3. Low surface hardness of the coating (HV01 600-900); 4. The glossy area of ​​the coating surface is narrow; 5. The density is low and there are many pores; 6. The process requirements are strict, and the operation is difficult to meet the requirements; 7. For the complex geometry of the mold such as the rubber film of our company, it is almost impossible to obtain a uniform coating by using the traditional process. Impossible to obtain, for the film lower mold width 5-7mm deep 40-60mm groove solution deep plating can not be plated to let alone have a uniform coating, when this type of mold is used, the working temperature is (150-230° ) is highly corrosive to the metal surface. This type of mold is a difficult mold with high manufacturing cost. In this case, the service life is low. Once the surface is deeply corroded, the scrap of the mold will directly affect the product benefit, and in the production process The number of decontamination in the medium, increasing the impact on production efficiency, and using sandblasting also generally reduces the service life of the mold

Method used

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Embodiment Construction

[0008] First, use 8# galvanized iron wire to weld the dezincified layer into a circle, the size of which is equal to the diameter of the film groove, and then use electric chrome iron to The lead-tin alloy wire is welded into a T-shaped long row, the tooth length is 70-80mm, and the lead-tin wire distributed on the vertical circumference is flattened with a hammer head. The size is 3-4mm wide and 0.5-0.7mm thick, and then welded into a circle like the skeleton. . Then fix it with the film mold and install the fixture. Then clean electroplating, the content of the bath chemical composition of hard chrome plating is: chromium trioxide 200-250g / L, sulfate radical 1-1.2g / L, trivalent chromium 3-4g / L; The bath temperature is 55-60°C, and the current density is 25-45A / dm 2 , The electroplating time is 25-40 minutes, after the hard chrome plating is completed, clean, then deoxidize at 180-200°C for 2-3h, and finally inspect.

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Abstract

The invention discloses a hard chromium plating process of a hard film mould of a rubber component, comprising the steps of pre-cleaning, activation, hard chromium plating, post-cleaning, deoxidization and detection of the hard film mould. The hard chromium plating process is characterized in that plating solution chemical components subject to the hard chromium plating comprises the following contents: 200-250g / L of chromium trioxide, 1-1.2g / L of SO4<2-> ion and 3-4g / L of Cr<3+> ion; the temperature of the plating solution in electro-plating is between 55 DEG C and 60 DEG C, the concentrationof anode current is between 25A / dm<2> and 45A / dm<2> and the electro-plating time is between 25 minutes and 40 minutes; and the anode material for the hard chromium plating selects lead-tin alloy materials which contain 7-10 percent of tin. The invention ensures that a groove of the hard film mould has even hard chromium plating, improves the production efficiency and prolongs the service life ofthe hard film mould.

Description

technical field [0001] The invention relates to a hard chrome plating process, in particular to a hard chrome plating process for a film mold of rubber parts. Background technique [0002] The characteristics of the traditional metal surface hard chromium plating process: 1. Low anode current efficiency (between 8-13%); 2. Poor throwing ability and depth capability; 3. Low surface hardness of the coating (HV01 600-900); 4. The glossy area of ​​the coating surface is narrow; 5. The density is low and there are many pores; 6. The process requirements are strict, and the operation is difficult to meet the requirements; 7. For the complex geometry of the mold such as the rubber film of our company, it is almost impossible to obtain a uniform coating by using the traditional process. Impossible to obtain, for the film lower mold width 5-7mm deep 40-60mm groove solution deep plating can not be plated to let alone have a uniform coating, when this type of mold is used, the working ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D3/06
Inventor 黄海林朱静汪乐源陈增宝方振龙
Owner 安徽宁国中鼎模具制造有限公司
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