Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Processing method of steel piston gas ring

A piston gas ring and processing method technology, applied in the direction of piston rings, engine components, machines/engines, etc., to achieve the effects of solving the machining process, saving process manufacturing costs, and low overall yield

Active Publication Date: 2010-02-17
NANJING FAYN PISTON RING
View PDF0 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Purpose of the invention: The purpose of the present invention is to overcome the deficiencies of the prior art and provide a processing method for a steel piston air ring, which calculates the pressure distribution profiles required by different ellipticities and fully considers the effects of nitriding shrinkage. The change of the molded line improves the size of the shaped tire rod, thereby greatly reducing the deformation of the air ring after nitriding and other procedures, and improving the yield of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Processing method of steel piston gas ring
  • Processing method of steel piston gas ring
  • Processing method of steel piston gas ring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0031] Take the single-cylinder diesel engine steel piston ring group as an example to further the present invention. The diesel engine steel piston ring set adopts the following combination: steel barrel ring (chrome-plated or nitrided) + steel cone ring (nitrided) + steel belt combined oil ring (chrome-plated or nitrided).

[0032] The selection of the surface treatment of the air ring must ensure long-lasting wear resistance, so the surface treatment layer must be thick and high in hardness, and it must be able to achieve or even exceed the effect of chrome plating. Nitriding treatment is used, and the nitriding performance is selected according to the characteristics of the nitriding process. 6Cr13Mo steel as the base material. Oil ring lining spring material is SUS304, coloring treatment, scraper ring is SWRH72A (NHC-54), hard chrome plated. Since the steel becomes brittle after nitriding, after nitriding the wiper ring reaches the thickness of the chromium layer, the fl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a processing method of a steel piston gas ring, which comprises the following steps: winding-destressing-grooving-shaping-top line trimming-flat surface grinding-excircle boning-chroming or nitriding-top line trimming-excircle boning-top line trimming-flat surface grinding; the size of a shaped blank rod is improved by calculating pressure distribution mold lines with different ovality requirements and fully considering the mold line change caused by nitriding shrinkage, thereby the problem of gas ring deformation after procedures, such as nitridation, and the like is greatly reduced, and the finished product ratio of the product is improved. Compared with the defects of long process routes, multi-workshop crossing processing and low comprehensive finished product ratio in the casting iron gas ring, the comprehensive finished product ratio of the steel gas ring processed by using the shaped blank rod can reach up to 95 percent. By utilizing the pliability characteristic of the steel and adopting a shaped steel winding and shaping process, the invention solves the fussy machining process of cast iron material, shortens the manufacturing period, also reduces the procedure waste simultaneously and saves the process manufacturing cost.

Description

technical field [0001] The invention relates to a processing method for a piston ring, in particular to a processing method for processing a steel piston air ring for a single-cylinder diesel engine by using a pressure profile. Background technique [0002] At present, the piston rings of single-cylinder diesel engines are all made of cast iron, and the design of the piston ring group generally adopts the combination of "chrome-plated gas ring + phosphating gas ring + integral oil ring or inner spring oil ring". Although the cast iron ring improves the self-lubricating ability in the working process by virtue of its unique graphite structure, it has the following defects: ① Due to the limitation of the material strength, in order to ensure that it will not break during the working and manufacturing process, the size of the piston ring is relatively small. Large, resulting in heavy mass of the entire ring group, large inertial force during work, poor dynamic stability of the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F02F5/00
Inventor 黄代凤艾国李丽
Owner NANJING FAYN PISTON RING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com