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Series connection type waste gas recycling cooler for medium and heavy duty vehicle

A technology of exhaust gas recirculation and cooler, which is applied in the direction of exhaust gas recirculation, machines/engines, and adding non-fuel substances to fuel, etc., to achieve the effects of reducing processing difficulty, reasonable layout, and improving overall performance

Active Publication Date: 2010-02-24
渭南美益特发动机减排技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The design of the heat exchange tube assembly of the cooler, the relationship between the tube bundles is in series, the number of tube shells and tube bundles is not corresponding, the number of split tube shells is greater than or equal to the number of tube bundles; the design of the heat exchange tube assembly is effective It solves the thermal stress problem caused by uneven heating of the tube shell and tube bundle, improves the overall reliability of the cooler, and meets the requirements of the engine in terms of performance and reliability, thereby meeting the increasingly stringent emission regulations.

Method used

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  • Series connection type waste gas recycling cooler for medium and heavy duty vehicle
  • Series connection type waste gas recycling cooler for medium and heavy duty vehicle
  • Series connection type waste gas recycling cooler for medium and heavy duty vehicle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] This embodiment is a series exhaust gas recirculation cooler for medium and heavy vehicles, including: an intake pipe box 3 connected to the engine exhaust pipe, an exhaust pipe box 4 connected to the intake pipe of the engine exhaust gas recirculation system, and an intake pipe box There are at least two heat exchange pipe assemblies connected to the exhaust pipe box respectively through ridge rings. The heat exchange pipe assembly 1 connected to the intake pipe box is provided with a water inlet pipe 5, and the heat exchange pipe assembly 1 connected to the air outlet pipe box The body assembly 2 is provided with a water outlet pipe 6 . The heat exchange tube assembly is connected through the heat exchange tube connector 21 connected to the air circuit, and connected to the water channel through the water channel connector 7 .

[0028] The heat exchanger described in this embodiment may consist of two heat exchange tube assemblies, or may be composed of three, four or...

Embodiment 2

[0036] This embodiment is an improvement of Embodiment 1, and it is the refinement of Embodiment 1 on the heat exchange tube assembly, such as image 3 shown. The heat exchange tube body assembly described in this embodiment includes a tube shell 1 with a rectangular or circular cross-section surrounded by metal plates. End plates 8 are welded to the two ends of the shell opening, and a circulating exhaust gas is installed between the two end plates. A plurality of heat exchange tubes 9.

[0037] The heat exchange tube body assembly described in this embodiment is similar to a small heat exchanger, and also has tube shells, heat exchange tubes and tube sheets, and the tube sheets are called end plates for the sake of distinction. The cross-section of the heat exchange tube can have various shapes, which can be circular or flat, or elliptical and so on. The surface of the heat exchange tube may have inwardly recessed grooves to improve the heat exchange efficiency of the heat...

Embodiment 3

[0041] This embodiment is the refinement of embodiment two, and it is the refinement of embodiment two about the shell, such as Figure 4 , 5 shown. The tube shell described in this embodiment is surrounded by two sections of metal plates connected by a ridge ring.

[0042] The shell can be made of one piece of sheet metal or two pieces of sheet metal, either directly welded in between or joined using spine rings or flanged. In this embodiment, a ridge ring is used to connect the two shells 12 , 13 . The ridge ring 14 described in this embodiment is a metal ring with a shape corresponding to the shell and with a step on the end face of the shell. The shell with ridged ring resists thermal stress.

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PUM

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Abstract

The invention relates to a series connection type waste gas recycling cooler for a medium and heavy duty vehicle, which comprises a gas inlet pipe box, a gas exhaust pipe box, at least two heat exchange pipe assemblies, a water inlet pipe and a water outlet pipe, wherein the gas inlet pipe box is connected with a gas exhaust pipe of an engine; the gas exhaust pipe box is connected with a gas exhaust pipe of a waste gas recycling system of the engine; the heat exchange pipe assemblies are respectively connected with the gas inlet pipe box and the gas exhaust pipe box by ridge rings; the water inlet pipe is arranged on the heat exchange pipe assembly connected with the gas inlet pipe box; the water outlet pipe is arranged on the heat exchange pipe assembly connected with the gas exhaust pipebox; and the heat exchange pipe assemblies are connected by heat exchange pipe box connecting elements for connecting gas paths and connected with a water path by water path connecting elements. Theinvention can shorten the lengths of a single pipe shell and a pipe bundle by adopting the heat exchange pipe assemblies, and effectively solve the problem of thermal expansion of the pipe shell and the pipe bundle. The design has simple assembly process, reduces the machining difficulty, improves the machining precision, ensures the reliability of the cooler and standardizes and modularizes the design of a heat exchange pipe and the pipe shell, thereby improving the period of development and reducing the processing difficulty.

Description

technical field [0001] The invention relates to a series exhaust gas recirculation cooler for medium and heavy vehicles, which is a heat exchanger applied to the engine exhaust gas recirculation cooling system of medium and heavy vehicles. Background technique [0002] With the increasingly stringent automobile emission regulations, the application of coolers for engine exhaust gas recirculation cooling systems is becoming more and more extensive. The recirculation cooler needs continuous improvement to meet the requirements of use; for medium and heavy diesel locomotives, the cost of exhaust gas recirculation coolers is higher than that of light diesel locomotive coolers, and the processing is difficult. When manufacturing a cooler, not only its heat transfer performance and reliability must be fully considered, but also the ease of processing and cost must be taken into consideration. [0003] The exhaust gas recirculation cooler is an important component of the exhaust g...

Claims

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Application Information

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IPC IPC(8): F02M25/07F02M26/22F02M26/29
CPCY02T10/121Y02T10/12
Inventor 景建周汤俊洁沈董浩
Owner 渭南美益特发动机减排技术有限公司
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