Polyurethane coated controlled-release fertilizer with improved mechanical property, preparation method thereof and special coating material

A coating material and controlled-release fertilizer technology, applied in polyurea/polyurethane coatings, fertilizer mixtures, applications, etc., can solve the problems of poor water resistance of the film layer, problems with the stability of the film layer, etc., and achieve resistance to mechanical damage. The effect of improved properties, elasticity and toughness

Active Publication Date: 2010-03-17
CHINA NAT OFFSHORE OIL CORP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] For polyurethane film coating technology, in order to improve the physical properties of the film layer, especially the impact resistance, Canadian Agrium company patent WO 2004 / 011395 introduced inorganic or organic fine powder into the polyurethane film layer, such as urea dust, phosphate rock powder, etc. , but the introduction of this external additive actually acts as a pore opening agent, which will inevitably make the water blocking performance of the film layer worse
In 2006, the company applied for the patent WO 2007 / 016788, which introduced epoxidized soybean oil into the polyurethane film material, and believed that it can significantly improve the impact resistance of film coating (the film layer accounts for less than 3.0% of the fertilizer) Performance effect, but the stability of this technology film layer in the soil may be problematic

Method used

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  • Polyurethane coated controlled-release fertilizer with improved mechanical property, preparation method thereof and special coating material
  • Polyurethane coated controlled-release fertilizer with improved mechanical property, preparation method thereof and special coating material
  • Polyurethane coated controlled-release fertilizer with improved mechanical property, preparation method thereof and special coating material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1, adopt MDI prepolymer to prepare polyurethane coated fertilizer

[0029] Weigh 0.75kg of 2.00-4.75mm large granular urea produced by Zhonghai Chemical Company, put it into a stainless steel drum with a diameter of 26 cm and 4 evenly distributed 1.5 cm high herringbone plates, and adjust the rotating speed of the drum to make the urea in good condition. flow state. While rotating, preheat it to 76-82°C with an electric heater and keep it warm. With 4.60g castor oil (wherein, the mass percent composition of 70# microcrystalline wax is 8.2%) containing 70# microcrystalline wax that is preheated to 100 ℃ and 2.42g

[0030] MDI prepolymer (produced by DOW company, functionality is 2, [NCO] content is 23%) is rapidly coated on the surface of urea at the same time. After 6-7 minutes, apply the same second coat. Then coat the 3rd and 4th layers sequentially. After the coating liquid of the fourth layer is solidified, keep the urea heat-preserved for 3-5 minutes...

Embodiment 2

[0033] Embodiment 2, adopt MDI prepolymer to prepare polyurethane coated fertilizer

[0034]Weigh 1.0kg of 2.00-4.75mm 15-15-15 potassium sulfate type compound fertilizer produced by China-Arab Fertilizer Co., Ltd., and put it into a stainless steel drum with a diameter of 26cm and 4 evenly distributed 1.5cm high herringbone plates. Adjust the rotational speed of the drum to make the compound fertilizer in a good flow state. Make it preheat to 80-85 ℃ with electric heater while rotating and keep warm. 4.60g castor oil (wherein, the mass percent composition of C30+α olefins is 5.0%) and 2.48g MDI prepolymer (produced by DOW company, functionality is 2, [NCO] content is 18.6%) and is rapidly coated on the surface of the compound fertilizer. After 6-7 minutes, apply the same second coat. Then coat the 3rd, 4th, 5th layers sequentially. After the fourth layer of coating solution is solidified, keep the fertilizer warm for 3-5 minutes to facilitate the ripening of the reaction ...

Embodiment 3

[0035] Embodiment 3, adopt MDI prepolymer to prepare polyurethane coated fertilizer

[0036] Weigh 1.0kg of 2.00-4.75mm15-15-15 potassium sulfate type compound fertilizer produced by China-Arab Fertilizer Co. The rotational speed of the drum makes the compound fertilizer in a good flow state. Make it preheat to 80-85 ℃ with electric heater while rotating and keep warm. The castor oil mixture containing 70# microcrystalline wax and dehydroacetic acid (wherein, the mass percent composition of 70# microcrystalline wax is 5.0%, and the mass percent composition of dehydroacetic acid is 1.0%) is heated to 100% on electric furnace ℃ preheated to 100 ℃ 4.60g castor oil containing 70# microcrystalline wax (wherein, the mass percentage composition of 70# microcrystalline wax is 5.0%) and 2.48gMDI prepolymer (produced by DOW company, functionality is 2, [NCO] content is 18.6%) and quickly coated on the surface of the compound fertilizer. After 6-7 minutes, apply the same second coat. ...

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Abstract

The invention discloses a polyurethane coated controlled-release fertilizer, a preparation method thereof and a special coating material. The coating material comprises modified isocyanate, polyalcohol and additive, wherein the mole ratio between hydroxyl (OH) in the polyalcohol and isocyanic acid radical (NCO) in the modified isocyanate is 1: 0.8-2.0; the polyalcohol is alcohol containing 2-6 hydroxies and has the molecular weight of 60-3000Da; and the additive is lubricating agent and/or toughening agent, and the adding quantity of the additive is 0.1%-20% of the mass of the modified isocyanate and the polyalcohol. The coated controlled-release fertilizer consists of a core and a core film, wherein the core is granular fertilizer, the core film is made of the coating material, and the mass of the core film is 1.0-10% of the mass of the core. The polyurethane coating prepared by the coating material can enhance the elasticity and the toughness of a polyurethane film layer and correspondingly improve the mechanical damage resistance performance of the coated fertilizer.

Description

technical field [0001] The invention relates to a film-coated controlled-release fertilizer and a preparation method thereof, in particular to a polyurethane-coated controlled-release fertilizer with improved mechanical properties, a preparation method thereof and a special coating material. Background technique [0002] Fertilizers, especially chemical fertilizers, are sources of nutrients necessary for crop growth. [0003] In recent years, slow and controlled-release fertilizers that can release nutrients slowly have been developed rapidly, including urease inhibitor type (ZL 99113382.X), urea-formaldehyde type, insoluble substance-encapsulated type (CN 85 1 01008, US 3342577), resin-encapsulated Membrane type (CN 89101193.5, US 4657576), etc. Through the adoption of the above-mentioned technologies, the moderate and uniform supply of crop fertilizer nutrients is ensured, while the loss of nutrients is reduced and the environment is protected. Among the above-mentioned ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G18/81C08G18/78C08G18/67C08G18/32C08G18/66C09D175/04C05G3/00
Inventor 茹铁军王金铭郑秀兴李青山王国喜
Owner CHINA NAT OFFSHORE OIL CORP
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