Method for manufacturing copper-aluminum composite tube

A technology of copper-aluminum composite and aluminum alloy pipes, which is applied in the direction of pipes, rigid pipes, pipes/pipe joints/pipe fittings, etc., which can solve the problems of reducing copper-aluminum bonding strength, high technical difficulty, and reducing product yield, and eliminate processing Hardening, simplification of process procedures, effect of ensuring effective implementation

Inactive Publication Date: 2010-06-16
JIANGSU XINGRONG HI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complex planetary rolling technology, the technology is difficult and the equipment is complicated. At the same time, due to the characteristics of the planetary rolling mill, it is impossible to roll super long tubes, and it is impossible to produce a particularly large single coil weight.
For example, the existing technology generally can only reach about 50kg / roll, and the low weight of a single roll will greatly reduce the efficiency of subsequent drawing, and will also reduce the yield of the product
In addition, this method is generally only capable of producing aluminum-clad copper tubes
[0012] Patent No. 200710110417.3 is to form a copper-clad aluminum tube by cladding welding, and perform random on-line annealing and post-pass stretching. However, due to the limited amount of reduction in a single pass of the stretching method, the bonding surface is not firm. Moreover, the traditional coiling makes the pipe wound on the disc body under the condition of great tension. This kind of force coiling will make the copper-aluminum joint surface tend to move with each other, thereby reducing the copper-aluminum bonding strength. The patent adopts the process steps of annealing first and then stretching, which has its inherent defects, because the copper-aluminum composite pipe will not produce a lot of hardening in the cladding welding step, and the real hardening occurs after drawing. The previous annealing does not have a good annealing and softening effect on the pipe

Method used

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  • Method for manufacturing copper-aluminum composite tube
  • Method for manufacturing copper-aluminum composite tube
  • Method for manufacturing copper-aluminum composite tube

Examples

Experimental program
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Effect test

Embodiment 1

[0060] Embodiment 1: Manufacture copper-clad aluminum tube

[0061] The inner tube is made of Φ30×2mm 3003 extruded aluminum coil tube, and the weight of a single coil is 800 kg. The covering tape is made of red copper tape with a thickness of 0.6 mm. Continuously draw to 13.8×0.92mm in a straight line, and then draw to Φ9.2×0.6mm by a drawing machine on the upper plate, and go through online induction annealing (pit furnace annealing) until the finished product is wound and rolled. The copper-clad aluminum tube has a good metallurgical bond at the copper-aluminum interface, and can be used as the inner conductor of the radio frequency cable instead of the copper tube. The weight of the copper-clad aluminum tube is only about 50% of the copper tube, and the single tube is super long. High production efficiency.

Embodiment 2

[0062] Embodiment 2: Manufacture copper-clad aluminum tube

[0063] The Φ12.7X1mm pure aluminum tube extruded by Kangfeng continuous extrusion machine is covered with 0.34mm copper strip, and after the surface is cleaned, it is continuously drawn linearly and coiled to Φ5.08×0.5mm or Φ3.75×0.4mm, After on-line annealing, it is wound and rolled to produce finished pipes. The copper-aluminum interface metallurgical bonding of this copper-clad aluminum pipe is good, and it can replace the copper-clad aluminum wire of the same outer diameter as the inner conductor of the radio frequency cable. At this time, the weight of the copper-clad aluminum pipe It is also about half the weight of copper-clad aluminum wire with the same outer diameter.

Embodiment 3

[0064] Embodiment 3: manufacture aluminum-clad copper pipe

[0065] The 0.5mm copper strip is longitudinally welded into a copper tube with a diameter of Φ42 as the inner tube, and then the aluminum strip with a thickness of 3mm is coated and welded on the outer surface of the inner tube after surface cleaning, and then drawn continuously to Φ20 through 8 passes ×1.25mm, after on-line annealing, it is continuously drawn to Φ12×0.55mm, and then formed into a Φ9.52mm copper-aluminum composite tube with internal thread after on-line annealing, which can be used to manufacture the two parts of the air conditioner. Condenser and evaporator, compared with the traditional internal threaded copper tube, the weight of the aluminum-clad copper internal threaded corrugated tube is 1 / 2 of the copper tube, and the heat transfer efficiency can be increased by 2-5%.

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Abstract

The invention relates to a method for manufacturing a copper-aluminum composite tube, and belongs to the technical field of manufacturing a metal composite tube. The method is characterized by comprising the following steps: A, preparing an inner tube and a covering belt, B. performing surface cleaning on the inner tube and the covering belt, C. covering the covering belt after surface cleaning on the surface of the inner tube after surface cleaning, performing vertical covering welding to manufacture a copper-aluminum composite tube blank, D. performing linear drawing on the copper-aluminum composite tube blank without strain furling, E. final annealing, and F. winding and furling to manufacture a finished product and other processing steps. The method can be used for manufacturing a copper-clad aluminum tube, an aluminum-clad copper tube and the copper-aluminum composite tube of which an inner layer and an outer layer are copper and the middle part is aluminum; and firm metallurgical bonding can be achieved between the copper and the aluminum.

Description

Technical field: [0001] The invention relates to a processing technology of a metal composite pipe, in particular to a processing method of a copper-aluminum composite pipe with a metallurgical bonding interface. Background technique: [0002] Such as figure 1 As shown, there are many forms of copper-aluminum composite pipes, generally in the following three ways: [0003] 1. Copper outside, aluminum inside, copper clad aluminum tube. [0004] 2. Aluminum outside, copper inside, aluminum clad copper tube. [0005] 3. Copper is inside and outside, aluminum is in the middle. [0006] Generally speaking, the composite tube with aluminum inside and outside and copper in the middle is not used in practice, because its performance is not much different from pure aluminum tubes, on the contrary, the processing cost is still high. Among them, copper-clad aluminum pipes can be used as air-conditioning pipes, connecting pipes, elbows, etc. It can also be used as the inner conduct...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/02
Inventor 肖玉佳
Owner JIANGSU XINGRONG HI TECH
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