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Processing method of cylindrical component with mask micro-structure on outer curved surface

A technology of microstructure and outer curved surface, which is applied in the direction of processing electrodes, electric processing equipment, processing working media, etc., can solve the problems of cumbersome processing technology, high manufacturing cost, and low surface quality

Inactive Publication Date: 2010-08-04
XI AN JIAOTONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

At present, the processing methods of metal surface microstructure mainly include laser processing, LIGA / quasi-LIAG technology, ultra-precision machining technology and special processing technology, etc., but there are relatively few processing methods that can be used for curved surface microstructure, and the more representative ones are: machine tools Self-excited vibration processing technology, laser honing technology, vibration impact processing method, ultrasonic processing and ceramic ball spraying technology, etc., but these methods have problems such as poor surface quality, cumbersome processing technology, and high manufacturing costs.

Method used

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  • Processing method of cylindrical component with mask micro-structure on outer curved surface
  • Processing method of cylindrical component with mask micro-structure on outer curved surface
  • Processing method of cylindrical component with mask micro-structure on outer curved surface

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Embodiment Construction

[0022] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0023] refer to figure 1 As shown, the cross-sectional shape of the insulating shielding film microstructure formed on the surface of the cylinder can be any shape such as square, circle, rhombus, etc., and the size can range from micron to millimeter.

[0024] refer to figure 2 As shown, the insulating shielding film is produced by combining dip coating and rolling photolithography, and the microstructure pattern on the mask plate 1 is replicated by ultraviolet light exposure on the cylindrical part 2 coated with photoresist, that is, the exposure area 4. After development The unexposed area 3 is left, and this method makes the insulating shielding film closely adhere to the cylindrical part, which is beneficial to electrolytic processing.

[0025] refer to image 3 As shown, the insulating shielding film 3 is made by combining dip coating and rolling ph...

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Abstract

The invention discloses a processing method of a cylindrical component with a mask micro-structure on the outer curved surface, which belongs to the field of electrochemical machining. The method comprises the following steps: imaging the surface of a curved-surface part through dipping, glue coating and rolling lithography or processing a planar flexible insulation shielding thin film with laser and fixing the thin film on the surface of the curved-surface part, and carrying out micro electrolytic machining with a cylindrical part as the anode and a sleeve as a cathode, thereby forming a micro structure on the curved surface. The method solves the manufacturing problem of the curved-surface part with the outer surface of a complex fine microstructure, and can be used for processing large-area curved-surface microstructures, in particular microstructures with complex patterns and small sizes. The curved-surface microstructures processed by the invention have the advantages of large processing area and high processing accuracy. The invention has the advantages of capability of processing microstructures with complex patterns and small sizes, simple operation, high efficiency and low processing cost.

Description

technical field [0001] The processing method of the cylindrical part with mask microstructure on the outer curved surface of the invention belongs to the field of electrochemical processing. Background technique [0002] With the development of science and technology, solving the problem of increasing energy shortage has become a research hotspot for workers from all over the world. Reducing friction and improving energy efficiency has always been the goal pursued by tribologists. According to traditional tribological research, the smoother the two surfaces in contact with each other, the smaller the friction coefficient and wear amount. In recent years, studies have shown that the smoother the surface, the more wear-resistant it is, but a certain non-smooth shape, that is, the surface with surface texture has better wear resistance. The so-called surface texture refers to the array of microstructural patterns such as pits, grooves or convex hulls with a certain size and ar...

Claims

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Application Information

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IPC IPC(8): B23H3/00B23H3/04B23H3/08
Inventor 王莉丁玉成郝秀清郭方亮王权岱
Owner XI AN JIAOTONG UNIV
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